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UFL-500 SERIES

13

®

P/N 1012043 Rev B 11/19 

Maintenance

Replacing the UltraFilter Cartridge

NOTE:

 Water may drain from the tubing as it is removed. 

Make sure there is enough room around the 

system to remove the cartridge. 

1. 

Turn off water to the system by closing the Inlet Ball Valve 

and Outlet Ball Valve.

2. 

Press the 

FLUSH

 button to flush the system and relieve 

system pressure. Repeat several times.

3. 

Remove either End Cap clamp hardware from the 

UltraFilter Housing. (Figure 7)

4. 

Remove the End Cap (Figure 7) from the UltraFilter 

Housing.

 

NOTE:

 If the Cartridge does not easily come out of 

the Housing, remove the opposite End Cap for 

assistance.  

5. 

Inspect the End Cap O-Rings and Cartridge O-rings for 

nicks or cuts. Replace as needed.

6. 

Record the serial number of the new cartridge. The 

cartridge serial number is engraved on one end of the 

outer tube (for example: 05K 12013).

7. 

Lubricate all O-rings with a food-grade silicone lubricant. 

Apply a light coating of lubricant to the inside center tube 

at both ends of the new cartridge.

8. 

Position the new cartridge into the housing and gently 

insert into the housing.

9. 

Ensure the cartridge is fully seated on the opposite end 

cap.

10. 

Press the End Cap into position until it is fully seated.

11. 

Install the UltraFilter Housing clamp and hardware.

 

NOTE:

 Ensure all of the UltraFilter Housing clamp 

hardware is properly secured. 

12. 

Rinse the new UltraFilter Cartridge before placing the 

system back into operation. Follow the Rinsing the 

UltraFilter Cartridge, Sanitizing the System and Lines, and 

procedures in the Installation section of this manual to 

complete the cartridge change.

13. 

When rinsing is complete, repressurize the system by 

opening the Outlet Ball Valve then opening the Inlet Ball 

Valve.

Figure 7. Replacing the UltraFilter Cartridge

End Cap

 Clamps

UltraFilter

Housing

UltraFilter

Cartridge

End Cap

O-Rings

End Cap

End Cap

 Clamps

End Cap

End Cap

 O-Rings

Cartridge

O-Rings

Cartridge

O-Rings

Содержание 9710124

Страница 1: ...eduction Class I Standard No 53 Health Effects Cyst Reduction Turbidity Reduction as verified and substantiated by test data Owner s Manual Original Instructions Water Filtration Manufacturing Numbers 9710124 9710125 9710126 UFL 510 UFL 520 UFL 540 www antunes com CAUTION Read all instructions before using the unit Original Instructions P N 1012043 Rev B 11 19 ...

Страница 2: ...should be read prior to installing and operating the system Your UFL system is manufactured from the finest materials available and is assembled to strict quality standards This system has been tested at the factory to ensure dependable trouble free operation In Case of Damage If the unit arrives damaged file a claim with the carrier immediately Save all packing materials when filing a claim Freig...

Страница 3: ...suitably sized booster system outlet pressure 60 psig 100 psig max 414 kPa 690 kPa max be installed WARNING ELECTRICAL SHOCK HAZARD Failure to follow the instructions in this manual could result in serious injury or death DO NOT modify the power supply cord plug If it does not fit the outlet have a proper outlet installed by a qualified electrician DO NOT use an extension cord with this unit If th...

Страница 4: ...ng solutions insecticides Protect from abrasive material The membranes must be protected from abrasive materials like shavings left in a pipe Abrasive materials in contact with the membrane can cause irreversible damage to the membrane All pipes must be flushed clean before installing the filter All plastic parts of the filter system must be protected from sharp objects like knives sand paper or o...

Страница 5: ... 08 50 60 Electrical Cord Plug Configurations Kit Model Number Description Configuration Kit 0012146 DC Power Supply 100 240 VAC Includes the 4 plug adaptors below US NEMA 1 15 2 pin or NEMA 5 15 3 Pin Euro CEE 7 16 AS NZS 3112 AUS 2 Pin UK BS 1363 NOTE Includes plug adaptors for US Europe Australia and UK NOTE PLUG STYLE MAY VARY US NEMA 1 15 2 PIN or NEMA 5 15 3 PIN EURO CEE 7 16 AS NZS 3112 2 P...

Страница 6: ...SF ANSI 42 or 53 While testing was performed under standard laboratory conditions actual performance may vary DO NOT use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system Systems certified for cyst reduction may be used on disinfected waters that may contain filterable cysts Filter Cartridge Capacities Maximum Operating Press...

Страница 7: ...ltered but the system will NOT flush This could cause the UltraFilter to plug prematurely and may reduce the life of the filter Manual Flushing A manual flush can be activated at any time by pressing the FLUSH button on the Universal Pulse Controller When the FLUSH button is pressed the Flush LED on the controller flashes and the Drain Valve opens for 10 seconds After flushing is complete the Drai...

Страница 8: ...d electrical outlet Plumbing NOTE The system must be connected to the COLD water line DO NOT connect the system to the hot water line The UFL system uses the following connections System Inlet 3 4 FNPT System Outlet Product Water 3 4 FNPT Drain 3 4 FNPT When making a plumbing connection to the system use a back up wrench on the supporting plumbing Always use a quality approved pipe sealant or thre...

Страница 9: ...he system near a drain for flushing operations y y Mount the system before all consumable water filtration processes y y Secure the Mounting Bracket provided with the UFL system into wall studs with heavy duty hardware capable of supporting 120lbs Or more Mounting Hardware Not Supplied y y Mount the UFL system to the Mounting Bracket and secure with heavy duty hardware Mounting Hardware Not Suppli...

Страница 10: ... When connecting the drain hose pay attention to the following guidelines y y The drain line plumbing must be able support the flow rate whenever the system flushes This flow rate is dependent on the inlet water pressure inlet pipe size and system y y The drain line leading out of the system must be as short as possible and slope downwards without any kinks or loops y y The drain line plumbing mus...

Страница 11: ... Flush LED will stop flashing and one or more LEDs will remain lit indicating the unit has power and which interval is selected in the controller Water Flow Water Flow Tee Inlet Ball Valve Manual Outlet Fully Ported Ball Valve Fully Ported Ball Valve System Inlet Connection The System Inlet has a 3 4 FNPT thread at the Inlet Valve Figure 6 DO NOT overtighten fittings as this could cause the plasti...

Страница 12: ...minutes without water flow open the faucet or tap 12 Allow water to flow through the system until the presence of sanitizer is gone 13 Open all other faucets and taps in line with the system to flush any remaining sanitizer from the plumbing 14 Close all faucets and taps Rinsing the UltraFilter Cartridge The UltraFilter Cartridge comes pre installed in the UFL system The UltraFilter Cartridge must...

Страница 13: ... 7 Lubricate all O rings with a food grade silicone lubricant Apply a light coating of lubricant to the inside center tube at both ends of the new cartridge 8 Position the new cartridge into the housing and gently insert into the housing 9 Ensure the cartridge is fully seated on the opposite end cap 10 Press the End Cap into position until it is fully seated 11 Install the UltraFilter Housing clam...

Страница 14: ...r can be reset Unplug the power supply wait for 5 seconds and then plug the power supply in When power is restored to the controller it will automatically enter Flush Mode The controller will then begin timing from the point when power is restored based on the interval setting selected Flush Interval Button Hold Time Button LED Flush LED 15 minutes A 10 seconds On On 30 minutes B 10 seconds On On ...

Страница 15: ...ctive Clean or replace the outlet check valve assembly The inlet flow restrictor may be plugged Clean or replace the inlet flow restrictor Water tastes bad Storage shipping solution not completely rinsed out of the system Rinse the system for a longer period of time Biological growth in pipes Sanitize plumbing Water condition changed Consider installing additional filtration Broken capillaries in ...

Страница 16: ...LVE SOL NC 24VDC 3 4 NPT 1 10 7001576 Universal Pulse Controller 1 11 7001914 O Ring Kit End Cap 4 12 7001915 L 410 Cartridge UFL 510 ONLY 7001917 L 420 Cartridge UFL 520 ONLY 7001916 L 410 Cartridge UFL 540 ONLY 1 13 7002014 End Cap Kit SS Drain 1 14 7002015 Clamp Kit 4 SS UF Housing 2 15 7002016 Clamp Kit UFL Housing 2 16 7002017 Rubber Cradle Kit SS Housing 2 17 7002057 Kit UFL 510 5 GPM End Ca...

Страница 17: ...UFL 500 SERIES 17 P N 1012043 Rev B 11 19 Exploded View UFL 510 UFL 520 and UFL 540 Systems 5 6 3 2 7 8 7 10 2 7 8 7 9 13 14 16 11 16 15 15 12 17 11 14 4 1 ...

Страница 18: ...intenance calibration or regular adjustments as specified in operating and maintenance instructions of this manual and or labor involved in moving adjacent objects to gain access to the Equipment 2 Antunes reserves the right to make changes in design or add any improvements on any product The right is always reserved to modify equipment because of factors beyond our control and government regulati...

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