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MTU-GLR Maintenance 

 

21 

Anthony Liftgates, Inc. 

800-482-0003 

 www.anthonyliftgates.com

Troubleshooting Chart

Problem

Possible Causes

Possible Solution

Motor runs, but liftgate will not open or 

lower to the ground.

Structural damage.  Check clearance 

between platform and dock bumpers.

Fix damage.  Replace worn parts.

Latch pin.

Slide the latch pin to the open position.

Lowering valve solenoid.

Check the solenoid. “4.8 Checking 

Lowering Valve Cartridge and Solenoid” 

on page 13.

Lowering valve cartridge.

Check, remove, and clean valve 

cartridge using the procedure in the 

Maintenance section. “4.8 Checking 

Lowering Valve Cartridge and Solenoid” 

on page 13.

Flow control valve.

Remove flow control valve and hook 

hydraulic hose directly to the cylinder.  

If the cylinder operates properly, replace 

the valve. “4.13 Checking Flow Control 

Valve” on page 14.

Motor runs, but platform will not raise, 

will not raise rated capacity, or raises 

but drifts down when control switch is 

released.

Load capacity has been exceeded.

Verify load capacity and adjust load 

weight.

Structural damage.

Replace damaged parts.

Low fluid level.

Fill reservoir. “4.1 Monthly Inspection” 

on page 10.

Low Voltage.

Inspect the battery connection 

terminals and check the battery’s 

Voltage (9 Volts minimum).

Faulty lowering valve.

Solenoid or cartridge may need cleaning 

or replacement.  See Maintenance 

section. “4.8 Checking Lowering Valve 

Cartridge and Solenoid” on page 13.

Defective piston seals.

See Maintenance section for Checking 

Cylinder for Leakage. “4.11 Checking 

Cylinder Piston Seals (drifting - caused 

by seal leakage)” on page 14.

Hydraulic pump is worn.

Replace hydraulic pump.

Latch pin is broken or bent.

Operator has lowered platform without 

releasing latch pin.

The latch pin is only used to prevent the 

liftgate from opening due to a pressure 

leak or pressure bleed-off over an 

extended period of time.  Always release 

latch before opening liftgate.

Liftgate raises truck when lowered to 

the ground.

Power down system pressure is set too 

high.

See Maintenance section for Checking 

System Pressure. “4.12 Checking System 

Pressure” on page 14.

Liftgate will not open.

Platform operating area is not clear.

Clear platform operating area.

Latch pin will not slide freely to release 

liftgate.

Activate the “UP” switch and raise the 

liftgate to the fully stored position. 

The latch pin should slide freely.

Содержание MTU-GLR Series

Страница 1: ...Made in the USA MTU GLR MTU GLR WR 3 MTU GLR WR 4 MTU GLR EX 3 MTU GLR EX 4 MTU GLR 25 MTU GLR 3 MTU GLR 4 MTU GLR 5 MTU GLR 6 Quality Reliability Customer Service MTU GLR 3 4 Shown MAINTENANCE MANUAL...

Страница 2: ......

Страница 3: ...4 2 Semi Annual Inspection 10 4 3 Adjusting Wheel Arm 10 4 4 Platform Adjustment 11 4 5 Replace the Power Cable Fuse 12 4 5 1 Replace the 200 AMP Fuse 12 4 5 2 Replace the 175 AMP Fuse 12 4 6 Checkin...

Страница 4: ...ng is installed or changed it must not alter or prevent vehicle compliance with any existing State or Federal standards such as FMVSS 108 Lamps Reflective Devices and Associated Equipment 1 3 2 Rear I...

Страница 5: ...ded by being alert and recognizing potentially hazardous situations The safety information in this manual serves as a basic guide in an attempt to prevent injury or death Anthony Liftgates cannot anti...

Страница 6: ...ed Actions Do not alter or modify Do not weld No smoking No open flame No alcohol No drugs 2 2 3 Hazard Avoidance Safety alert symbol Slipping injury Tripping injury Pinch point hazard Pinch hazard fo...

Страница 7: ...e damaged A cut battery cable can cause sparks and or component damage resulting in loss of vehicle control serious injury or even death CAUTION OEM If replacement parts are necessary genuine factory...

Страница 8: ...ess There are no long term health effects Metal fume fever typically begins about four hours after exposure and full recovery occurs within 48 hours 2 4 2 Stainless Steel Follow all OSHA and other wor...

Страница 9: ...Port and Breather Cap Reservoir Power Up High Pressure Hose Flow Control Valve Power Down High Pressure Hose Motor Start Solenoid Pump Adjustable Relief Valves Control Box Wiring 10 Amp In Line Fuse...

Страница 10: ...ot mix hydraulic oil and automatic transmission fluid due to possible compatibility problems Use the appropriate viscosity of fluid based on the surrounding climate conditions Viscosity is important b...

Страница 11: ...4 ALI 00590 1 The platform should lower parallel to the ground until the back portion nearest the truck touches It should then tilt forward until the front edge touches the ground 1 2 ALI 00589 2 To r...

Страница 12: ...a is clear 4 5 2 Replace the 175 AMP Fuse CAUTION To avoid injury or property damage disconnect the liftgate s power cable from the battery before starting to replace the fuse An arc can occur resulti...

Страница 13: ...Checking Lowering Valve Cartridge and Solenoid 1 Place the liftgate on the ground in the open position 2 Place a steel screwdriver over the top of the lowering valve solenoid ALI 00593 3 Momentarily...

Страница 14: ...o the power up port 3 Connect a pressure gauge and reconnect the hydraulic hose The pressure gauge must be rated above the maximum pressure of the liftgate For example use a 4000 psi pressure gauge on...

Страница 15: ...eservoir In an emergency use any anti wear hydraulic fluid but flush the system and replace it with our recommended fluid soon as reasonably possible Do not mix hydraulic oil and automatic transmissio...

Страница 16: ...is control circuit If blown pull fuse holder cap replace fuse replace cap If fuse continue s to blow contact a qualified mechan ic control circuit may be damage d FUSIBL E DE 10 AMPER IOS Y SOPOR TE P...

Страница 17: ...d and store platform Make sure platform is locked in storage position with latch pin after use 6 Manually unfold main platform Always stand on curbside of truck when unfolding platform 3 Manually unfo...

Страница 18: ...otects against dead shorts in this control circuit If blown pull fuse holder cap replace fuse replace cap If fuse continues to blow contact a qualified mechanic control circuit may be damaged 12 A 131...

Страница 19: ...hexavalent chromium fumes that can irritate the nose throat and lungs Repeated or prolonged exposure can damage the mucous membranes of the nasal passages and result in ulcers In severe cases exposure...

Страница 20: ...e Connect motor directly to a spare battery using the procedure in the Maintenance section Motor If the motor is determined to be defective it should be replaced Defective motors are typically caused...

Страница 21: ...maged parts Low fluid level Fill reservoir 4 1 Monthly Inspection on page 10 Low Voltage Inspect the battery connection terminals and check the battery s Voltage 9 Volts minimum Faulty lowering valve...

Страница 22: ...der operates properly replace the valve 4 13 Checking Flow Control Valve on page 14 Lowering valve Solenoid or cartridge may need cleaning or replacement See Maintenance section 4 8 Checking Lowering...

Страница 23: ...NOTES...

Страница 24: ...5 PH 815 842 3383 FAX 815 844 3612 TOLL FREE 800 482 0003 WWW ANTHONYLIFTGATES COM THE ORIGINAL NAME IN LIFTGATES SINCE 1941 Gentle Level Ride GLR Our platform maintains a smooth level up and down ope...

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