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ANTAEUS TALOS 55

II.

PREPARATION FOR OPERATION

SAFETY PRECAUTIONS (CONTINUED)

37. Rounded or damaged bolt heads or nuts should be replaced so that proper torque values

may be obtained. Proper torque values are necessary to prevent parts on this equipment

from loosening and falling. Refer to Torque Chart, in this manual, for proper values.

38. Careful when using vibrator clamp to move piles. Loss of hydraulic pressure could cause

piles to fall.

39. Never clamp vibrator to pile and disconnect from excavator. Loss of hydraulic pressure

could cause vibrator to fall. Lay vibrator down when not in use.

40. When extracting piles, always attach a safety line between pile and the excavator.

41. When extracting piles, check excavator load/radius tables to be sure capacity is adequate

for maximum allowable extraction pull.

42. When extracting piles, or any other driving operations, always be sure that the excavator

bucket pivot pin is aligned with the centerline of the pile. Do not side load the vibrator.

Dangerous vibrator damage may result.

43. When extracting piles, do not exceed the capacity of the vibrator suppressor.

44. Check vibrator suppressor for broken, or damaged, elastomers daily. Do not

operate vibrator with damaged elastomers.

45. Never pull on a vibrator before starting the unit in vibration. Always start both driving

and extraction of piles in an unloaded condition.

46. Keep hands away from clamp jaws.

47. Keep hands away from vibrator suppressor during operation. Clearances may change

causing pinch points.

48. Do not run vibrator unless clamp jaws are closed.

49. Use a tag line to control vibrator whenever possible.

REMEMBER, SAFETY IS EVERYONE’S BUSINESS.

C. RIGGING OF VIBRATOR

1. EXCAVATOR PREPARATION

WARNING: ALWAYS BE SURE THAT EXCAVATOR PARTS, AND/OR Talos 55, ARE

FULLY SUPPORTED WHEN REMOVING MOUNTING PINS, TO PREVENT SUDDEN

SHIFTS AND INJURY.

a. Remove bucket pivot pin, bucket link pin and bucket..

b. Remove bucket linkage pins from stick (dipper arm) and bucket cylinder pin (rod end).

Remove bucket linkage.

2. Talos 55 INSTALLATION

a. The Rototilt mechanism can be custom ordered with bushings to fit a variety of

excavators. Check the Rototilt yoke to be sure that the ears fit onto the

excavator stick, in the area of the bucket pivot. Axial play of the yoke should

not exceed ½”(12mm).

II-3

Содержание TALOS 55

Страница 1: ...ANTAEUS TALOS 55 OPERATING MAINTENANCE MANUAL FOR ANTAEUS TALOS 55...

Страница 2: ..._______________ Model _______________ Configuration Yoke Part Number ________________ Motor Size _______________ FORWARD Relief Pressure Setting _______________ PSI REVERSE Relief Pressure Setting 27...

Страница 3: ...equipment All machines and equipment require systematic periodic inspection and maintenance if they are to perform satisfactorily over a long period of time The driver extractor is primarily a vibrati...

Страница 4: ...taxes or any other charges whatsoever or any liability for direct indirect incidental or consequential damage or delay If requested by ANTAEUS products or parts for which a warranty claim is made are...

Страница 5: ...Installation II 3 3 Gage Hose II 5 4 Changing Excavators II 5 III OPERATING INSTRUCTIONS A Completion of Set Up and Maintenance III 1 B Warming Hydraulic Oil III 1 C Conventions of Operation III 1 D...

Страница 6: ...VI 1 A Hydraulic Components List VI 2 PARTS LIST VII GENERAL DATA A Abbreviations VII 1 B Screws and Bolts VII 1 C Serial Number Locations VII 2 VIII ORDERING PARTS A Procedure VIII 1 B Fitting Descri...

Страница 7: ...ns per minute to provide maximum pile penetration rates in a wide variety of soils The unit has an eccentric moment of 475 inch pounds 5 5 kg M and produces a maximum amplitude of 31 inch 8 mm Clamps...

Страница 8: ...nges without notice 2 Talos 55 VIBRATOR w clamps Type Hydraulic Units US Units SI Eccentric Moment 475 in lb 5 5kg M Frequency max 2500 VPM Amplitude 0 31 in 8 mm Bottom Clamp Force 85 Tons 755kN Side...

Страница 9: ...ATING 5 Never adjust lubricate or repair the unit when it is in operation or lifted above ground level 6 Never remove paint over or cover warning or safety labels If labels become damaged or unreadabl...

Страница 10: ...int within the full range of excavator motion 27 Never attempt to connect quick disconnects when the engine is running 28 Do not pull on or allow hoses to get snagged when moving the excavator 29 Do n...

Страница 11: ...acting piles do not exceed the capacity of the vibrator suppressor 44 Check vibrator suppressor for broken or damaged elastomers daily Do not operate vibrator with damaged elastomers 45 Never pull on...

Страница 12: ...vators only have one way flow in their auxiliary circuit which will not allow its use with a Talos 55 Secondly many excavators use drastically reduced tubing and hose diameters in their auxiliary circ...

Страница 13: ...f motion e To bleed the air from the hoses loosen the two 0 38 ID hoses at the Talos 55 clamp cylinder approx one turn With the excavator running at low RPM move the AUX control joy stick slightly int...

Страница 14: ...70 F 21 C full speed operation may begin Adjust the throttle so the engine is running at maximum RPM unloaded CAUTION Do not operate the vibrator if hydraulic oil temperature exceeds 160 F 71 C as th...

Страница 15: ...clamp is fully CLOSED joystick CLAMP button 2 To establish initial pile set start driving Press the joystick vibrator trigger The Talos 55 will then automatically start to vibrate at maximum vibration...

Страница 16: ...REFER TO THE EXCAVATOR LIFT RADIUS CHART TO BE SURE THAT THE WEIGHT OF THE VIBRATOR AND PILE ARE WITHIN THE SAFE LIMITS OF THE MACHINE 5 INSURE THAT ALL SHACKLES AND OTHER LIFTING FIXTURES ARE SAFETY...

Страница 17: ...rator attempts to push or pull the Talos 55 perpendicular to the centerline of the piling 15 When the pile has reached an elevation where vibration is no longer required to extract the pile stop lifti...

Страница 18: ...upted operation of the unit Thoroughly clean all lubrication fittings caps filler and level plugs and theirsurrounding surfaces before servicing Prevent dirt from entering with lubricants The interval...

Страница 19: ...eaks C 100 HOURS 1 Every 100 hours drain and add new lubricant in the vibration case D SEVERE CONDITIONS The servicing intervals specified are based on normal operating conditions Operation under seve...

Страница 20: ...ance hours spent on mechanical service can generally be realized with this oil Therefore whenever the first preferred oil is not available or desired and an alternate oil is selected it will be necess...

Страница 21: ...EP140 ARCO Pennant NL 460 CONOCO EP 460 EXXON Spartan EP 460 PHILLIPS AP 140 TEXACO Meropa 460 UNION MP 85W 140 VALVOLINE Gear Lub 85W 140 SCHAEFFER 268 Lubricant is available from Antaeus in five gal...

Страница 22: ...torque wrench is important To obtain the listed torques a steady pull should be exerted to the handle until the desired torque is reached The following torque specifications apply to the bolts from th...

Страница 23: ...re 2 Bearing Adjustment a Lay Talos 55 on the ground with the swivel grease fitting up b Remove the Yoke from the swivel stud by removing swivel pin 130541 c Rotate the swivel stud to align the lockin...

Страница 24: ...ANTAEUS TALOS 55 VI Hydraulic Circuit Schematic...

Страница 25: ...ANTAEUS TALOS 55 VI HYDRAULIC CIRCUITRY HYDRAULIC COMPONENTS LIST a Control Manifold 1173049 See Sec VIII b Talos 55 Vibrator 1175065 See Sec VIII...

Страница 26: ...Socket Head Cap Screw SHPP Socket Head Pipe Plug SHSS Socket Head Shoulder Screw S N Serial Number Sol Solenoid Qty Quantity B SCREWS AND BOLTS 1 Almost all connections on the unit are made with socke...

Страница 27: ...eparately 2 In addition to the serial number plate itself on vibrators the serial number is stamped into each unit in one or more places as follows a The vibrator stamped twice once on top left side o...

Страница 28: ...shipment desired otherwise our own judgment will be used 4 SHORTAGES Claims for shortages or errors should be made immediately upon receipt of parts No responsibility will be assumed for delay damage...

Страница 29: ...DER ASM 1810897 k HOSE KIT 1810902 l FITTING KIT 1810906 m BOLT KIT 1810903 n BOTTOM CLAMP SEAL KIT 1208010 o ARM CLAMP SEAL KIT 1810905 EXCAVATOR MOUNTED PARTS 1175067 a JOYSTICK 1150383 b J BOX RELA...

Страница 30: ...ANTAEUS TALOS 55 VII 4 Talos 55 Vibrator 1173065...

Страница 31: ...16 Elastomer 13 1810903 28 1 2 NC X 2 SHCS 14 1810903 64 1 2 NC X 1 SHCS 15 1810903 36 1 2 NC X 1 1 4 SHCS 16 1810903 64 1 2 NC Stover Nut 17 1150331 2 Shaft Arm 18 1150333 2 Nut Jam 19 1150335 2 Nut...

Страница 32: ...CS 10 1810903 4 5 16 Hi Collar Lock Washer 11 1150665 1 Spare Parts Kit Units US Units SI Min Max Excavator Wt 33 53 kips 15 000 24 000 kg Tilting Angle 40 deg 40 deg Tilting torque at 3000 psi 27 150...

Страница 33: ...ANTAEUS TALOS 55 ROTOTILT MULTI ATTACHMENT 1150661 VIII 7...

Страница 34: ...ANTAEUS TALOS 55 VIII 8 ROTOTILT SUB ASM ROTOR 1173043...

Страница 35: ...ANTAEUS TALOS 55 ROTOTILT SUB ASM ROTOR 1150662...

Страница 36: ...escription 1 1150323 1 2 1150323J 2 3 1810903 4 4 1810903 4 5 1100229 1 Lower Arm Assembly Shaft Clamp Assembly 5 8 NC X 4 1 2 SHCS 5 8 Hi Collar Lock Washer 1 8 NPT Grease Fitting Shaft Spacer VIII 1...

Страница 37: ...escription 1 1150325 1 2 1150325J 2 3 1810903 4 4 1810903 4 5 1100229 1 Upper Arm Assembly Shaft Clamp Assembly 5 8 NC X 4 1 2 SHCS 5 8 Hi Collar Lock Washer 1 8 NPT Grease Fitting Shaft Spacer VIII 1...

Страница 38: ...arker Wear Ring W2 4250 500 13 1208010 1 Parker O Ring 2 345 w Parbak 14 1208010 1 Parker Rod Wiper SHU 4000 15 1208010 1 Parker Wear Ring W2 5000 500 16 1208303 1 Piston 17 1208010 1 R 5100 80 w Expa...

Страница 39: ...ccentric Bearing Cover 4 1133001 ANTAEUS 4 FAG 22219 Roller Bearing 5 1133005 ANTAEUS 4 Bearing Sleeve 6 1133003S ANTAEUS 2 Eccentric Shaft 7 1133007S ANTAEUS 2 One piece Gear Eccentric 8 1133011 ANTA...

Страница 40: ...8 MJIC X M ORING 90 3 1150710 2 6400 6X6 MJIC X M ORING 4 1150710 2 Pipe Assembly Port 5 1810903 5 1 2 NC X 2 1 2 SHCS 6 1810903 5 1 2 Hi Collar Lock Note All bolts are part of bolt kit 1810903 All fi...

Страница 41: ...ption 1 1150349 1 Suppressor Yoke 2 1100646 2 FITT2P 02P000000 000001 3 1100053 2 6400 6X6 MJIC X M ORING 4 1120045 2 6400 16X16 MJIC X M ORING 5 1150710 1 6400 6X8 MJIC X M ORING 6 1810903 22 5 8 NC...

Страница 42: ...on Rod 5 1150685 1 Rod Wear Band W2 2500 500 6 1150649 1 Cylinder Gland 7 1150687 1 O Ring 2 248 w Parbak 8 1150670 4 6400 6X6 MJIC X M ORING 9 1150659 1 Cylinder Yoke 10 1150689 1 Piston Ring R5100 8...

Страница 43: ...0 16X16 MJIC X M ORING 2 9 6400 6X6 MJIC X M ORING 3 8 6801 6X6 MJIC X M ORING 90 4 11 6500 6X6 MJIC X FJIC 90 5 5 6502 6X6 MJIC X FJIC 45 6 5 2701 6X6 MJIC UNION BULK HEAD w 306 6 7 1 6801 6X8 MJIC X...

Страница 44: ...Pipe Bracket 15 28 1 2 NC X 2 SHCS Elastomers Inner Side 16 64 1 2 NC X 1 SHCS Elastomers Outer Side 17 36 1 2 NC X 1 1 4 Elastomers Inner Side 18 64 1 2 Stover Nut Elastomers Outer Side Item Qty Des...

Страница 45: ...ANTAEUS TALOS 55 Part Item Number Qty Description 1 1150383 1 RB Hand Grip Joystick 2 1150385 1 Stud Adaptor VIII 19 TALOS 55 Loose Items 1150383...

Страница 46: ...ANTAEUS TALOS 55 VIII 20 J BOX...

Страница 47: ...ANTAEUS TALOS 55 VIII 21 RELAY PANEL...

Страница 48: ...ANTAEUS TALOS 55 VIII 22 Electrical Schematic...

Страница 49: ...ANTAEUS TALOS 55 VIII 23 Electrical Schematic continued...

Страница 50: ...ANTAEUS TALOS 55 VIII 24 Hydraulic Manifold 1173049...

Страница 51: ...0 N 00 11a 1 Coil 24VDC DIN Hydraforce 6356024 12 1 Flow Control SUN FDEA LAN 10 GPM 13 1 Flow Control SUN FDEA LAN 10 GPM 14 1 Flow Control SUN FDEA LAN 16 5 GPM 15 1 Directional Valve HYTOS RPE4 10...

Страница 52: ...ANTAEUS TALOS 55 VIII 26 Hydraulic Manifold Circuit...

Страница 53: ...11 9 Kg M 1 2 13 3 8 119 Ft Lbs 16 4 Kg M 1 2 20 3 8 133 Ft Lbs 18 4 Kg M 5 8 11 1 2 234 Ft Lbs 32 3 Kg M 5 8 18 1 2 267 Ft Lbs 36 9 Kg M 3 4 10 5 8 417 Ft Lbs 57 6 Kg M 3 4 16 5 8 467 Ft Lbs 64 5 Kg...

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