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PARTS LIST

 

 

SM 5924, Rev. 1, June 2009 

4-3 

6.

 

Place a scope (dc operation) across the base and emitter of Q1. Observe that not less than 1V 

and not more than 2V reverse bias is being applied during the off time of Q1. The bias 

circuit, consisting of diode D3 and leads 1S and 2S of transformer Tl, must be operational 

before loads can be applied to the converter. The bias voltage should vary between 1V and 

2V over the voltage range of 40 to 80 volts. 

7.

 

If all tests for the pre-regulator section are acceptable, remove all test equipment and the 

power supply from the pre-regulator section circuits and proceed to check out the output 

section in paragraph Section 4.3. 

8.

 

If the foregoing requirements are not met, proceed to check out boards CB1 and CB3 (pre-

regulator section) in accordance with Sections 4.4 and 4.5. 

4.3  CONVERTER OUTPUT SECTION 

1.

 

Disconnect terminal TP7-1 (as indicated in Step 1 of Section 4.2). This separates the pre-

regulator section from the output section. 

2.

 

Connect a variable do power supply (approximately1 amp, 50 VDC maximum capacity) 

across tie point TP7-1 and the DC input terminal or between the emitter of Q4 and the 

collector of Q5. 

3.

 

Place a scope across the + lS and 2S leads of the out-put transformer T3 (the AC input 

terminals of rectifier BR1). 

4.

 

Slowly increase the input voltage from 0V to 10V and observe that the output waveform 

1S and 2S is a symmetrical square wave without spikes. The input current should not 

exceed 0.2 amp at the 10 VDC input level. 

5.

 

If Step 4 is satisfactory, increase the input voltage to 32V. The DC output voltage should be 

approximately 33.2V and the input current approximately 0.520 amp. 

6.

 

If the preceding requirements are not met, proceed to Section 4.6 and check out CB2 

accordingly. 

7.

 

If both sections of the power supply meet test specifications, connect terminal TP7-1 and re-

calibrate the unit according to the calibration paragraph (Section 3.3). 

Anytime 

board 

is 

replaced, the unit must be re-calibrated. 

Boards found to be faulty, should be returned to ASTS USA for adjustment and repair. 

4.4  CBI – Electronic Control Board (N451120-4101) 

The function of this control board (Pre-regulator Section) 

is 

to sense the pre-regulated voltage and 

to trigger the input gate as required to hold regulation. Q1 controls the gate (through external 

Содержание F-42

Страница 1: ...Drive Pittsburgh PA 15219 645 Russell Street Batesburg SC 29006 SM 5924 Copyright 2009 SM 5924 Rev 1 Ansaldo STS USA Inc June 2009 F 42 DC DC CONVERTER ASTS USA Part No N16920401 Installation Operati...

Страница 2: ......

Страница 3: ...nt of ASTS USA Important Notice ASTS USA constantly strives to improve our products and keep our customers apprised of changes in technology Following the recommendations contained in the attached ser...

Страница 4: ...EV DATE NATURE OF REVISION 0 May 1981 Initial Issue 1 June 2009 Revised value of C3 in Figure 4 1 Copyright 2009 Ansaldo STS USA Inc 1000 Technology Drive Pittsburgh PA USA 15219 3120 645 Russell Stre...

Страница 5: ...3 1 Mounting 3 1 3 2 Electrical Connections 3 1 3 3 Calibration 3 1 4 MAINTENANCE AND TROUBLESHOOTING 4 1 4 1 General 4 1 4 2 Converter Regulator Section 4 1 4 3 CONVERTER OUTPUT SECTION 4 3 4 4 CBI...

Страница 6: ...Converter Schematic Diagram 4 2 Figure 4 2 CB3 Voltage Control Board Surge Protection Modification 4 6 Figure 5 1 F 42 DC DC Converter Parts Location 5 7 List of Tables Table 5 1 N451033 2901 Parts Li...

Страница 7: ...temperature range The output shall not be less than 28V if the input voltage drops to 45V during a transient condition The converter is capable of starting with a lamp load of four 15 watt 34 volt sig...

Страница 8: ...3 to protect against a malfunction of the input circuit The trip point is controlled by diode D4 between 40 8V and 45 2V and prevents excessive voltage being applied to the output circuits Transient V...

Страница 9: ...B3 to make the circuit inoperative if circuit board CB3 is not connected to protect against over voltage The pre regulator can be separated from the output converter by disconnecting connector TP7 1 f...

Страница 10: ...PRINCIPLES OF OPERATION 2 2 SM 5924 Rev 1 June 2009...

Страница 11: ...01 UNIT VIEW OF PLUG CONNECTOR FOR 2904 UNIT 60 TO 80VDC INPUT 60 TO 80VDC INPUT B INPUT B INPUT 32VDC 7 5 AMP OUT 32VDC 7 5 AMP OUT B OUTPUT B OUTPUT UG0106 0045 00 Figure 3 1 Plug Connector Pinning...

Страница 12: ...INSTALLATION 3 2 SM 5924 Rev 1 June 2009...

Страница 13: ...approximately 1 amp capacity across the and input terminals of connector P4 3 Slowly increase the voltage from OV and observe that the output voltage is rising with the input voltage At approximately...

Страница 14: ...4 2 SM 5924 Rev 1 June 2009 Figure 4 1 F 42 DC DC Converter Schematic Diagram...

Страница 15: ...ty across tie point TP7 1 and the DC input terminal or between the emitter of Q4 and the collector of Q5 3 Place a scope across the lS and 2S leads of the out put transformer T3 the AC input terminals...

Страница 16: ...easurement b The IC input at the switch point pin 2 to pin 4 should be approximately the same value as the reference voltage Use a high impedance voltmeter or scope for this check c If Steps a and b a...

Страница 17: ...wiring changes 1 The lead from P3 to pin 2 CB3 to TP6 2 should be moved so that it goes directly from P3 pin 2 to SCR1 cathode This lead should be a black wire and should be twisted together with a g...

Страница 18: ...4 6 SM 5924 Rev 1 June 2009 Twisted Pair Figure 4 2 CB3 Voltage Control Board Surge Protection Modification...

Страница 19: ...15 SCR SST 6 32X5 16PAN J5072980105 165 TERM INSUL 1417 7 12 J731227 170 TERM 10 SHKPKF LCKG J730070 175 STRIP KULKA MARKER J725808 180 INSULATION M4511712401 185 TRANSISTOR PNP 16A 140V 2N6031 TO 3 J...

Страница 20: ...PT FASTON PIDG J726219 440 RESISTOR 1 5K OHM 25 WATT J7355190101 445 MYLAR POLYEST FLM SH A772090 450 SCR 6 32X7 16 PAN HD J5072980107 455 COMPONENT SILICONE RUBBER J041620 465 WASHER 3 8 STEEL PL J47...

Страница 21: ...903 140 HEAT SINK M4511204407 145 HEAT SINK M4511204406 510 COMPOUND BONDING J041637 555 SCR 8 32X7 16 FLH SS J5253010107 725 ENCAPSULANT EPOXY ES0397 A0420010001 730 COMPOUND MOLD RELEASE 225 A041576...

Страница 22: ...8 HEX J480225 200 SCR SST6X1 2 SLFT J5073010108 205 SKT XSTR TO 3 J725477 210 SCR 4 40X3 4 FLAT SS J5252760112 215 SKT XSTR TO 66 J725476 220 SCR SST 4 40X1 2 PAN J5072970108 225 WSHR SST LOCK NO 4 J4...

Страница 23: ...22151 505 TAB QUICK CONNECT J792667 510 COMPOUND BONDING J041637 515 RECEPTACLE TIN PL BRASS J723923 520 DIODE RECT 12A 200V 1N3891R J7261500110 535 RADIATOR N4510332902 540 RADIATOR N4510332903 545 S...

Страница 24: ...5 6 SM 5924 Rev 1 June 2009...

Страница 25: ...PARTS LIST SM 5924 Rev 1 June 2009 5 7 5 8 Figure 5 1 F 42 DC DC Converter Parts Location...

Страница 26: ......

Страница 27: ...ORT The Rapid Action Information Link Team RAIL Team is a group of experienced product and application engineers ready to assist you to resolve any technical issues concerning this product Contact the...

Страница 28: ...RAIL Team and Technical Support 6 2 SM 5924 Rev 1 June 2009 End of Manual...

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