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■10

Disassembly  and  Assembly 

•Be sure to ask our distributor or the shop which sold it to you about disassembly and   

assembly.If it is not done correctly, it can cause poor performance. 

•Never alter equipment. 
•When replacing parts, be sure to use our genuine parts.     

If not, it can cause poor performance and failure. 

Disassemble according to the following procedure. Assemble according to the reverse order of   
disassembling procedure. 

10−1

.How  to    disassemble  diaphragm  pump

Job 1 Lock index plunger at highest elevated position 

Job 2 Remove intake filter set and long nipple

Job 3 Remove drain hose set 

Job 4 Remove fluid regulator 

Job 5 Remove urethane tube 

Job 6 Remove 2 bolts at lower section of pump 

              and remove pump from base.     

10−2.

Disassembly  and  assembly  of  diaphragm  pump

10−2−1.

  pump

•When fitting parts, tighten bolts with hex.hole evenly and diagonally by turns. 

Tightening  torque

Adapter

90E  series

7.5

N・

m

120B  series

: 

  9

N・

Lid 

90E  series

10

N・

m

120B  series

: 

15

N・

Pay attention to up-down direction of main body and fitting direction of adaptor(upper and lower sets). 

Job 1

Remove 4 bolts with hex.hole from 
upper section of pump and remove 
adaptor upper set. 

Job 2

Remove 4 bolts with hex.hole from 
lower section of pump and remove 
lower adaptor. 

Job 3

Remove 12 bolts with hex hole from 
lids on both sides and remove lids. 

Adaptor upper 

Adaptor lower 

Bolt with hex. hole 

Bolt with hex. hole 

Bolt with hex. hole 

lid 

Содержание DPS-120LB

Страница 1: ...0 DPS LE LEN DPS LPE LPEN DPS LB LBN DPS LPB LPBN...

Страница 2: ......

Страница 3: ...0...

Страница 4: ...1 5 6 7 9...

Страница 5: ...2...

Страница 6: ...3...

Страница 7: ...4 DPS 90LE LEN LPE LPEN 120LB LBN LPB LPBN...

Страница 8: ...0 823 410 300 823 390 260 863 410 300 863 kg 17 19 18 21 18 21 5 19 23 mm 395 kg 4 G1 4B G1 4B 50 1 5 40 18 L 20 L 18 L 20L AMM 721B DDP 90E EN DDP 120B BN 0 15 0 7MPa 0 7MPa 1 ml cycle 50 150 cycle m...

Страница 9: ...6 18L DPS 90LE LEN DPS 120LB LBN 20L DPS 120LPE LPEN DPS 120LPB LPBN 1 4 G1 4B...

Страница 10: ...7 1 4 3 8 TF 7 PR 5B TF 71 PR 5B DDP 90E 120B TF 7 71 100 150 200 G1 4B TF 7 TF 71 G3 8 G1 4B...

Страница 11: ...8 0 15 0 7MPa...

Страница 12: ...9 18 DPS 90LE LEN 120LB LBN 20 DPS 90LPE LPEN 120LPB LPBN 3 4 4 5...

Страница 13: ...10 18L DPS 90LE LEN 120LB LBN 20L DPS 90LPE LPEN 120LPB LPBN...

Страница 14: ...11 MPa...

Страница 15: ...12 No No 15 15...

Страница 16: ...13 No No...

Страница 17: ...14 90E 7 5 m 120B 9 m 90E 10 m 120B 15 m 243...

Страница 18: ...15 0 9 NO 2 M5 O 1 1 x12 1 2 2 1 3 x4 1 4 x4 2 S 8 x2 S 4 x2 3 x10 4 1 x1 4 2 x1 4 3 x2 NO 2...

Страница 19: ...16 90E 20 m 120B 25 m Mobil EP2 O Y...

Страница 20: ...17 1 O O O...

Страница 21: ...18 14 7 m m 8 11 8 12 8 3 90 8 7 1802B 8 6 8 3...

Страница 22: ...1 1 26 1 2 1 27 1 3 1 28 2 4 6 29 1 5 1 30 2 6 1 31 1 7 9 32 1 8 1 33 1 9 1 34 1 10 1 35 1 11 1 36 1 12 6 37 1 16 1 38 1 17 1 39 1 18 1 40 1 19 4 41 3 20 1 42 2 21 1 43 1 22 1 44 6 23 1 45 1 24 1 46...

Страница 23: ...20 1 DDP 120B BN 2 DDP 120B BN...

Страница 24: ...21 No 90E 90EN 120B 120BN 1 1 2 2 3 1 4 5 5 1 6 4 7 2 8 O 4 9 4 10 1 11 2 12 12 13 8 14 1 No26 15 2 16 2 17 2 18 2 19 1 19 1 2 19 2 2 21 Y 2 22 O 2 23 O 2 24 O 4 25 1 26 2 27 2 28 1 29 2 30 1 31 1 32...

Страница 25: ...5BN SUS 1 1 1 1 x12 1 2 x2 1 3 x4 1 4 x4 2 1 S 7x2 S 4x2 3 1 10 4 1 4 1 1 x1 4 2 2 x1 4 3 x2 5 4 M4 20L No No 10 1 1 10 13 1 10 2 1 10 14 1 10 3 1 10 15 1 10 4 1 10 16 1 10 5 1 10 17 6 10 6 1 10 18 1...

Страница 26: ...23 No No No 8 1 4 8 2 8 8 3 2 8 4 3 8 5 3 8 6 3 8 7 1 8 8 2 8 9 2 8 10 12 8 11 6 8 12 6 8 13 3 No 1 1 2 1 3 1 No 1 2 3...

Страница 27: ...24 90LE LEN LPE LPEN 120LB LBN LPB LPBN TEL FAX TEL FAX This warranty is valid only in Japan 0800 100 1926 0120 917 144 9 00 12 00 13 00 17 00 http www anest iwata co jp...

Страница 28: ...Diaphragm Pump DPS LE LEN DPS LPE LPEN DPS LB LBN DPS LPB LPBN This instruction manual contains IMPORTANT WARNINGS CAUTIONS and INSTRUCTIONS Read and understand this instruction manual before use and...

Страница 29: ...o sections shown with the symbols below The explanations of the symbols are as follows Warning and caution This symbol indicates that a potentially hazardous situation may result in serious injury or...

Страница 30: ...ety precautions 28 Check the products 30 Specifications 31 Name of each section and function 32 Before operation 33 Preparation for painting 35 Painting job 36 Inspection and maintenance 38 Problems a...

Страница 31: ...ump parts are not suitable for food products foreign matter entering through parts can cause health problems Keep away from origins of explosions or fires Never use near sparks or open fire Especially...

Страница 32: ...carbon solvents methyl chloride dichloromethane 1 2 dichloroethane carbon tetrachloride trichloroethylene 1 1 1 trichloroethane which can cause cracks or dissolution on gun body aluminum by chemical r...

Страница 33: ...B LBN DPS 120LPB LPBN List of accessories Names of products Q ty DPS 90LE LEN LPE LPEN 120LB LBN LPB LPBN hex bar spanner width across flat anti dust cap instruction manual this instruction manual cau...

Страница 34: ...port Fluid temperature 5 40 Applicable fluid can not attached 18 liter can 20 liter pail can 18 liter can 20 liter pail can Applicable mixer AMM 721B option Diaphragm pump model DDP 90E EN DDP 120B BN...

Страница 35: ...32 Name of each section and function...

Страница 36: ...paint mist can cause pump failure When using metallic paint or paint with large pigment use intermediate paint filter optional and periodically clean inside of pump If not done it can clog gun or gene...

Страница 37: ...ndle set of fluid regulator toward high side Job 5 Open ball valve for drain Job 6 Open ball valve for air and check that pump operates Job 7 Close ball valve for air and that pump stops 4 Check opera...

Страница 38: ...shing it Job Put cleaning liquid 3 4 liters into 18l iter container please prepare at your side a nd fit to elevating stand Job Open ball valve for drain Job Open ball valve for air and operate p ump...

Страница 39: ...high side Job5 Check that air and paint come out from drain hose set Job6 Close ball valve for drain Job7 Pull trigger of spray gun and jet paint till air does not mix into paint During this process s...

Страница 40: ...When you stop job for over 30 minutes close ball valve for air stop pump operation open ball valve for drain and reduce pressure in pump down to MPa End of job Job1 Clean pump refer to 6 1 about pump...

Страница 41: ...hole of air operating valve and clean Air pressure is insufficient Increase air pressure Set pressure of fluid regulator is low Tighten handle set of fluid regulator toward high side Air ball valve is...

Страница 42: ...Pump operates but paint does not come out Intake filter is clogged Clean filter Inside of intake filter set is clogged Disassemble inspect replace Fluid regulator No Problems Causes Remedies Pointer...

Страница 43: ...4 Remove fluid regulator Job 5 Remove urethane tube Job 6 Remove 2 bolts at lower section of pump and remove pump from base Disassembly and assembly of diaphragm pump pump When fitting parts tighten b...

Страница 44: ...ir operating valve and Oring Job 2 Remove 4 bolts with hex hole M4 on side of air operating valve and remove blocks on both sides Job 3 Remove follow parts from Air opera te valve 1 1 Spool packing x1...

Страница 45: ...pc Diaphragm set 1pc Diaphragm white Diaphragm Black Diaphragm holder in 1pc During assembly please observe the following tightening torque 90E series 20 m 120B series 25 m 10 2 4 Rod section Do not d...

Страница 46: ...120LB and then disassembly and as semble it When you disassemble pressure gauge from main body rising pipe apply sealing compound to each thread section to keep airtight If not paint enters pressure...

Страница 47: ...stopper and spring washer and then tighten hex nut Tightening torque of hex nut 9 8N m Job 3 Mount diaphragm section set in Job 2 adj spring spring holder and Diaphragm cap on diaphragm bolt and even...

Страница 48: ...set 1 30 Hex Nut 2 6 Elevating base 1 31 Bulkhead female union 1 7 Hex Nut 2 32 Street elbow 1 8 Slider set 1 33 Shoulder bolt 1 9 Base 1 34 Ball valve 1 10 Slider frame rear 1 35 Grip stay 1 11 Slid...

Страница 49: ...46 1 Diaphragm pump 120B Marked parts are consumable parts 1 Part DDP 120B BN complete parts 2 Part DDP 120B BN complete parts...

Страница 50: ...4 9 Steel ball 4 10 Joint 1 11 Intake valve 2 12 Bolt with washer 12 13 Bolt with washer 8 14 Air operating valve spare parts set supplied with No 26 1 15 Hex nut 2 16 Spring washer 2 17 Diaphragm ho...

Страница 51: ...4 2 Cap 2 x1pc 4 3 Button setx2pcs 5 Hex socket head bolt 4 M4 20L No Parts name Qty No Parts name Qty 1 Joint 1 13 Diaphragm stopper 1 2 Valve spring 1 14 O ring 1 3 Tungsten carbide ball 1 15 Sprin...

Страница 52: ...ap nut 1 6 Joint 1 2 Drain hose 1 3 Hose band 2 7 Drain pipe 1 No Parts name Qty 8 1 Nylon door wheel 4 8 2 Screw 8 8 3 Slider 2 8 4 Bolt 3 8 5 Nut 3 8 6 Washer 3 8 7 Spring 1 8 8 Nut 2 8 9 Screw 2 8...

Страница 53: ......

Страница 54: ...1 No T228 05 No 04425626 223 8501 3176 3176 Shinyoshida cho Kohoku Ku Yokohama 223 8501 Japan...

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