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■1. 

Safety precautions 

Wear protective cover. 
•  During  painting,  be  sure  to  wear  protective  cover  such  as  glasses,  mask  or 

gloves  to  avoid  serious  injury  caused  by  paints  or  solvents  which  might  enter 
your eyes or you might inhale. 

Be careful about ventilation. 
•  Use  it  in  well-ventilated  place.    Painting  or  cleaning  in  a  narrow  place  with 

insufficient ventilation can cause organic solvent intoxication by sprayed mist of 
paint or volatile solvent. 

•  If  you  feel  any  abnormality  during  operation,  consult  a  medical  doctor 

immediately. 

Contact is forbidden. 
•  When paint leaks, never try to stop it by hand.    In that case, close ball valve (for 

air)  immediately,  stop  pump  and  open  ball  valve  (for  drain)  and  reduce  paint 
pressure down to [0 MPa]. 

Be careful about bodily injury. 
•  Never  point  gun  toward  a  person  or  animal.    Never  pull  trigger  of  gun  when 

human body or fingers come near tip of air cap of gun.   

Paint can enter human body directly through eyes, mouth or skin.    It is very dangerous.   

If you feel any abnormality or receive any injury, consult a medical doctor immediately. 

Limit of fluid to be used. 
•  Do  not  use  it  for  food  products.    As  pump  parts  are  not  suitable  for  food  products,  foreign  matter 

entering through parts can cause health problems. 

Keep away from origins of explosions or fires. 
•  Never use near sparks or open fire.    Especially the following will cause fire. 
  •  Open flames such as cigarettes, pipes. 
  •  Electric goods such as stoves, lamps or heaters. 
Be careful about ventilation. 
•  Use  it  in  well-ventilated  place.    Painting  or  cleaning  in  a  narrow  place  with 

insufficient ventilation can cause fire or explosion due to sprayed mist of paint or 
solvent which catches fire.   

Connect grounding. 
•  Securely ground pump, spray gun, workpieces and containers containing paint or 

solvent.    Be  sure  to  use  Anest  iwata  designated  urethane  air  (EAHU  type)   
hose with built-in ground wire to have continuous grounding between pump and 
spray  gun  or  connect  grounding  separately.    Insufficient  grounding  will  cause 
explosion or fire if exposed to a spark of electricity. 

Be careful about bodily injury. 
•  Before  disassembling  diphragm  pump  ,  lock  index  plunger  when  pump  is  at  its 

highest elevated position. 

•  If  you  disassemble  at  download  position,  spring  inside  elevating  section  can 

suddenly lift pump base set upwards, resulting in injury. 

Do not incline or bring it down to the ground. 

    If done, spring inside elevating section can suddenly lift pump base set upwards, 

resulting in injury     

Содержание DPS-120LB

Страница 1: ...0 DPS LE LEN DPS LPE LPEN DPS LB LBN DPS LPB LPBN...

Страница 2: ......

Страница 3: ...0...

Страница 4: ...1 5 6 7 9...

Страница 5: ...2...

Страница 6: ...3...

Страница 7: ...4 DPS 90LE LEN LPE LPEN 120LB LBN LPB LPBN...

Страница 8: ...0 823 410 300 823 390 260 863 410 300 863 kg 17 19 18 21 18 21 5 19 23 mm 395 kg 4 G1 4B G1 4B 50 1 5 40 18 L 20 L 18 L 20L AMM 721B DDP 90E EN DDP 120B BN 0 15 0 7MPa 0 7MPa 1 ml cycle 50 150 cycle m...

Страница 9: ...6 18L DPS 90LE LEN DPS 120LB LBN 20L DPS 120LPE LPEN DPS 120LPB LPBN 1 4 G1 4B...

Страница 10: ...7 1 4 3 8 TF 7 PR 5B TF 71 PR 5B DDP 90E 120B TF 7 71 100 150 200 G1 4B TF 7 TF 71 G3 8 G1 4B...

Страница 11: ...8 0 15 0 7MPa...

Страница 12: ...9 18 DPS 90LE LEN 120LB LBN 20 DPS 90LPE LPEN 120LPB LPBN 3 4 4 5...

Страница 13: ...10 18L DPS 90LE LEN 120LB LBN 20L DPS 90LPE LPEN 120LPB LPBN...

Страница 14: ...11 MPa...

Страница 15: ...12 No No 15 15...

Страница 16: ...13 No No...

Страница 17: ...14 90E 7 5 m 120B 9 m 90E 10 m 120B 15 m 243...

Страница 18: ...15 0 9 NO 2 M5 O 1 1 x12 1 2 2 1 3 x4 1 4 x4 2 S 8 x2 S 4 x2 3 x10 4 1 x1 4 2 x1 4 3 x2 NO 2...

Страница 19: ...16 90E 20 m 120B 25 m Mobil EP2 O Y...

Страница 20: ...17 1 O O O...

Страница 21: ...18 14 7 m m 8 11 8 12 8 3 90 8 7 1802B 8 6 8 3...

Страница 22: ...1 1 26 1 2 1 27 1 3 1 28 2 4 6 29 1 5 1 30 2 6 1 31 1 7 9 32 1 8 1 33 1 9 1 34 1 10 1 35 1 11 1 36 1 12 6 37 1 16 1 38 1 17 1 39 1 18 1 40 1 19 4 41 3 20 1 42 2 21 1 43 1 22 1 44 6 23 1 45 1 24 1 46...

Страница 23: ...20 1 DDP 120B BN 2 DDP 120B BN...

Страница 24: ...21 No 90E 90EN 120B 120BN 1 1 2 2 3 1 4 5 5 1 6 4 7 2 8 O 4 9 4 10 1 11 2 12 12 13 8 14 1 No26 15 2 16 2 17 2 18 2 19 1 19 1 2 19 2 2 21 Y 2 22 O 2 23 O 2 24 O 4 25 1 26 2 27 2 28 1 29 2 30 1 31 1 32...

Страница 25: ...5BN SUS 1 1 1 1 x12 1 2 x2 1 3 x4 1 4 x4 2 1 S 7x2 S 4x2 3 1 10 4 1 4 1 1 x1 4 2 2 x1 4 3 x2 5 4 M4 20L No No 10 1 1 10 13 1 10 2 1 10 14 1 10 3 1 10 15 1 10 4 1 10 16 1 10 5 1 10 17 6 10 6 1 10 18 1...

Страница 26: ...23 No No No 8 1 4 8 2 8 8 3 2 8 4 3 8 5 3 8 6 3 8 7 1 8 8 2 8 9 2 8 10 12 8 11 6 8 12 6 8 13 3 No 1 1 2 1 3 1 No 1 2 3...

Страница 27: ...24 90LE LEN LPE LPEN 120LB LBN LPB LPBN TEL FAX TEL FAX This warranty is valid only in Japan 0800 100 1926 0120 917 144 9 00 12 00 13 00 17 00 http www anest iwata co jp...

Страница 28: ...Diaphragm Pump DPS LE LEN DPS LPE LPEN DPS LB LBN DPS LPB LPBN This instruction manual contains IMPORTANT WARNINGS CAUTIONS and INSTRUCTIONS Read and understand this instruction manual before use and...

Страница 29: ...o sections shown with the symbols below The explanations of the symbols are as follows Warning and caution This symbol indicates that a potentially hazardous situation may result in serious injury or...

Страница 30: ...ety precautions 28 Check the products 30 Specifications 31 Name of each section and function 32 Before operation 33 Preparation for painting 35 Painting job 36 Inspection and maintenance 38 Problems a...

Страница 31: ...ump parts are not suitable for food products foreign matter entering through parts can cause health problems Keep away from origins of explosions or fires Never use near sparks or open fire Especially...

Страница 32: ...carbon solvents methyl chloride dichloromethane 1 2 dichloroethane carbon tetrachloride trichloroethylene 1 1 1 trichloroethane which can cause cracks or dissolution on gun body aluminum by chemical r...

Страница 33: ...B LBN DPS 120LPB LPBN List of accessories Names of products Q ty DPS 90LE LEN LPE LPEN 120LB LBN LPB LPBN hex bar spanner width across flat anti dust cap instruction manual this instruction manual cau...

Страница 34: ...port Fluid temperature 5 40 Applicable fluid can not attached 18 liter can 20 liter pail can 18 liter can 20 liter pail can Applicable mixer AMM 721B option Diaphragm pump model DDP 90E EN DDP 120B BN...

Страница 35: ...32 Name of each section and function...

Страница 36: ...paint mist can cause pump failure When using metallic paint or paint with large pigment use intermediate paint filter optional and periodically clean inside of pump If not done it can clog gun or gene...

Страница 37: ...ndle set of fluid regulator toward high side Job 5 Open ball valve for drain Job 6 Open ball valve for air and check that pump operates Job 7 Close ball valve for air and that pump stops 4 Check opera...

Страница 38: ...shing it Job Put cleaning liquid 3 4 liters into 18l iter container please prepare at your side a nd fit to elevating stand Job Open ball valve for drain Job Open ball valve for air and operate p ump...

Страница 39: ...high side Job5 Check that air and paint come out from drain hose set Job6 Close ball valve for drain Job7 Pull trigger of spray gun and jet paint till air does not mix into paint During this process s...

Страница 40: ...When you stop job for over 30 minutes close ball valve for air stop pump operation open ball valve for drain and reduce pressure in pump down to MPa End of job Job1 Clean pump refer to 6 1 about pump...

Страница 41: ...hole of air operating valve and clean Air pressure is insufficient Increase air pressure Set pressure of fluid regulator is low Tighten handle set of fluid regulator toward high side Air ball valve is...

Страница 42: ...Pump operates but paint does not come out Intake filter is clogged Clean filter Inside of intake filter set is clogged Disassemble inspect replace Fluid regulator No Problems Causes Remedies Pointer...

Страница 43: ...4 Remove fluid regulator Job 5 Remove urethane tube Job 6 Remove 2 bolts at lower section of pump and remove pump from base Disassembly and assembly of diaphragm pump pump When fitting parts tighten b...

Страница 44: ...ir operating valve and Oring Job 2 Remove 4 bolts with hex hole M4 on side of air operating valve and remove blocks on both sides Job 3 Remove follow parts from Air opera te valve 1 1 Spool packing x1...

Страница 45: ...pc Diaphragm set 1pc Diaphragm white Diaphragm Black Diaphragm holder in 1pc During assembly please observe the following tightening torque 90E series 20 m 120B series 25 m 10 2 4 Rod section Do not d...

Страница 46: ...120LB and then disassembly and as semble it When you disassemble pressure gauge from main body rising pipe apply sealing compound to each thread section to keep airtight If not paint enters pressure...

Страница 47: ...stopper and spring washer and then tighten hex nut Tightening torque of hex nut 9 8N m Job 3 Mount diaphragm section set in Job 2 adj spring spring holder and Diaphragm cap on diaphragm bolt and even...

Страница 48: ...set 1 30 Hex Nut 2 6 Elevating base 1 31 Bulkhead female union 1 7 Hex Nut 2 32 Street elbow 1 8 Slider set 1 33 Shoulder bolt 1 9 Base 1 34 Ball valve 1 10 Slider frame rear 1 35 Grip stay 1 11 Slid...

Страница 49: ...46 1 Diaphragm pump 120B Marked parts are consumable parts 1 Part DDP 120B BN complete parts 2 Part DDP 120B BN complete parts...

Страница 50: ...4 9 Steel ball 4 10 Joint 1 11 Intake valve 2 12 Bolt with washer 12 13 Bolt with washer 8 14 Air operating valve spare parts set supplied with No 26 1 15 Hex nut 2 16 Spring washer 2 17 Diaphragm ho...

Страница 51: ...4 2 Cap 2 x1pc 4 3 Button setx2pcs 5 Hex socket head bolt 4 M4 20L No Parts name Qty No Parts name Qty 1 Joint 1 13 Diaphragm stopper 1 2 Valve spring 1 14 O ring 1 3 Tungsten carbide ball 1 15 Sprin...

Страница 52: ...ap nut 1 6 Joint 1 2 Drain hose 1 3 Hose band 2 7 Drain pipe 1 No Parts name Qty 8 1 Nylon door wheel 4 8 2 Screw 8 8 3 Slider 2 8 4 Bolt 3 8 5 Nut 3 8 6 Washer 3 8 7 Spring 1 8 8 Nut 2 8 9 Screw 2 8...

Страница 53: ......

Страница 54: ...1 No T228 05 No 04425626 223 8501 3176 3176 Shinyoshida cho Kohoku Ku Yokohama 223 8501 Japan...

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