AMT IPT 2P5X Series Скачать руководство пользователя страница 5

Specifications Information and Repair Parts Manual  

     

IPT 2P5X, 2S5X, 2S5XC, 3S5X  Series

                                                           

2S5X-250-00

5

2/2018

IPT Series 2P5X, 2S5X, 2S5XC & 3S5X Pumps

Problem

Possible Cause(s)

Corrective Action

Pump fails to prime

1

Pump not filled with liquid

1

Add liquid to pump through priming port

 

2

Air leak at suction line connection

2

Add sealant to connection

 

3

Worn suction connection gasket

3

Replace suction gasket

 

4

Leaking suction line

4

Inspect, repair or replace suction line

 

5

Engine speed too low

5

Run engine at maximum speed

 

6

Worn or broken volute or impeller

6

Replace parts as required

 

7

Leaking/worn mechanical shaft seal

7

Replace mechanical shaft seal

 

8

Clogged suction strainer/line

8

Clean strainer and suction line

 

9

Suction lift too great (25 ft. max)

9

Reduce lift

 

10 Suction line too long

10 Reduce length to under 30 feet

 

11 Pump is air locked

11 Vent pump discharge through priming port

Priming remedies that will NOT work: 

1.  Holding suction line out of liquid source and forcing liquid into end while pump is running
2. 

Pinching off the discharge line to “build up pressure”.

3.  Holding hand against end of suction line or pump suction port to “feel” for suction.

Follow above priming troubleshooting guide. 
If pump still will not prime after all corrective action is exhausted, check pump priming capacity by:

1.  Install a vacuum gauge on capped suction port. Gauge to suction port connection must be 

100% air tight.

2.  Fill pump casing completely with water.

3.  Run pump at full speed, some water will be thrown out of discharge.

4.  Vacuum gauge should register 18-22 inches of mercury within a minute or so.

a. If vacuum registers below 18 in of hg check gauge to pump connection for air leaks,  

inspect/replace volute, impeller and shaft seal as required.
 b. If vacuum gauge value is within range pump is working correctly. The problem is not 

the pump.

Reduced capacity or discharge 

pressure 

1. Clogged strainer or lines

1. Clean strainer, suction and discharge lines

 

2. High friction loss in line

2. Remove kinks and elbows, reduce length

 

3. Discharge head too high

3. Lower end of discharge line, remove 

nozzles

 

4. Engine speed too low

4. Increase engine speed

 

5. Drop in engine output

5. Repair engine

 

6. Clogged impeller

6. Remove clog

 

7. Worn/damaged impeller or volute

7. Replace parts as required

Pump will not work/engine will not 

turn over

1. Clogged pump

1. Remove clog between impeller and volute

 

2. Pump parts rusted together

2. Disassemble pump, free parts

 

3. Damaged impeller or volute

3. Replace volute or impeller

 

4. Engine seized

4. Remove pump from engine, check engine 

itself

Pump will not work/engine runs

1. Impeller stripped/key sheared

1. Disassemble pump, replace parts/engine

 

2. Pump impeller/volute clogged

2. Clean pump

 

3. Will not prime

3. See Priming Troubleshooting Section

 

4.

Insufficient liquid supply

4. Increase liquid supply

Содержание IPT 2P5X Series

Страница 1: ...loyed 3 Always use a suction strainer to keep large debris out of the pump Position strainer well below liquid surface and on a bed of rocks or other suitable surface If possible tie strainer up so it is suspended off pit bottom As a last resort tie the strainer in a large submerged bucket if bottom of water source is too soft or muddy Before Starting Engine 1 Fill engine crankcase with oil Follow...

Страница 2: ...eller Ref No 11 hub Lubricate seal s rubber cup with soapy water Position in impeller hub bore with polished face out Protect seal s polished face from damage with a piece of cardboard or cloth Press seal into bore until it bottoms 2 Thread impeller onto PTO shaft until it bottoms against bottom of bore in impeller If impeller back shroud hits inside of bracket before contacting end of PTO shaft i...

Страница 3: ...nly one way with discharge opening to the top Slide volute on pins until it seats against bracket 3 Secure volute to bracket with screws Ref No 19 Torque screws to 50 in lb Install Casing 1 Install check valve Ref No 21 on volute nose Make certain valve is oriented correctly with flapper hinge at the top Align notch in mounting ring with rib cast into top of volute nose 2 Install casing O ring Ref...

Страница 4: ...r pump warranty 5 Mechanical shaft seals are a wear item and require periodic replacement Seal life is dependent on many factors including liquid pumped sediment type operating point and suction conditions 6 Inspect for loose fasteners Tighten any loose fasteners immediately BEARING HOUSING REPLACEMENT FOR PEDESTAL MODELS 1 Remove the front pump assembly as described under Shaft Seal Replacement 2...

Страница 5: ... by 1 Install a vacuum gauge on capped suction port Gauge to suction port connection must be 100 air tight 2 Fill pump casing completely with water 3 Run pump at full speed some water will be thrown out of discharge 4 Vacuum gauge should register 18 22 inches of mercury within a minute or so a If vacuum registers below 18 in of hg check gauge to pump connection for air leaks inspect replace volute...

Страница 6: ...eries 2S5X 250 00 6 2 2018 For Repair Parts contact dealer where pump was purchased Please provide following information Model Number Serial Number if any Part description and number as shown in parts list Figure 1 Repair Parts Illustrations IPT Series 2P5X 2S5X 2S5XC 3S5X Pumps ...

Страница 7: ...24 Flat Head Screw N A Incl w Ref 11 N A Incl w Ref 11 N A N A Incl w Ref 11 1 16 109 O Ring N A Incl w Ref 36 N A Incl w Ref 36 N A N A Incl w Ref 36 1 17 167 O Ring P Series Incl w Ref 36 Incl w Ref 36 N A N A N A N A N A 1 160 O Ring S Series N A N A Incl w Ref 36 Incl w Ref 36 Incl w Ref 36 Incl w Ref 36 Incl w Ref 36 1 18 Volute Kit 2P5X 150 95 2P5X 150 95 2S5X 150 95 2S5X 150 95 2S5X 150 95 ...

Страница 8: ...ket Kit 2PXV 300 90 2PXV 301 90 2SXV 300 90 2SXV 301 90 2SXV 300 90 2SXV 300 90 2SXV 301 90 1 includes Ref Nos 7 8 16 17 20 21 26 29 30 if required 37 Adapter Gasket Incl w Ref 36 Incl w Ref 36 Incl w Ref 36 Incl w Ref 36 Incl w Ref 36 Incl w Ref 36 Incl w Ref 36 1 38 Pedestal Drive Kit if required not shown 2760 090 99 3826 090 90 2760 090 99 3826 090 90 2760 090 99 2760 090 99 3826 090 90 1 39 S...

Страница 9: ...Specifications Information and Repair Parts Manual IPT 2P5X 2S5X 2S5XC 3S5X Series 2S5X 250 00 9 2 2018 NOTES ...

Страница 10: ...Specifications Information and Repair Parts Manual IPT 2P5X 2S5X 2S5XC 3S5X Series 2S5X 250 00 10 2 2018 NOTES ...

Страница 11: ......

Страница 12: ...www amtpump com ...

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