AMT IPT 2P5X Series Скачать руководство пользователя страница 2

Specifications Information and Repair Parts Manual  

     

IPT 2P5X, 2S5X, 2S5XC, 3S5X  Series

                                                           

2S5X-250-00

2

2/2018

Storing Pump

1.  When pump is out of service for an extended period of time, completely 

drain liquid from casing, store pump in a dry, protected, well-ventilated 
area.

2.  Add fuel stabilizer to engine fuel tank or drain fuel from tank. Turn fuel tank 

valve to off position.

COMPLETE PUMP ASSEMBLY PROCEDURE

Reference Repair/Replacement Part Exploded View and Lists

NOTE:

 Do not use petroleum based lubricants with EPDM rubber seal parts 

and O-rings. Petroleum based products will damage EPDM components.

NOTE:

 Apply a small amount of anti-seize lubricant to bore, threaded or keyed, 

in impeller. If petroleum based anti-seize lubricant is used do not allow it to 
contact EPDM components. 

Install Seal Stationary Half

1.  Lay bracket (Ref. No. 2) on a solid surface, engine mount down. Apply 

silicone sealant (Loctite® RTV or similar) to outside metal case of shaft 
seal stationary half (Ref. No. 8). Position in cast bore of the bracket with 
polished seal ring up. Install by pressing on metal housing of the seal with 
a piece of plastic pipe or similar stock until metal case lip seats against 
bracket. Do not press on lapped seal surface to install.

Install Shaft Collar - 5/8-18 threaded “P” & “S” pumps and kits:

1.  Install shaft collar (Ref. No. 10) on PTO shaft. Orient large inside diameter 

chamfer towards PTO shaft shoulder. Slide collar down shaft until it 
contacts PTO shaft shoulder.

Install Bracket

1.  Lay engine (Ref. No. 1) down on recoil starter with PTO shaft up vertical. 

Clean PTO shaft and mounting surface.

2.  Install adapter gasket (Ref. No. 37) onto the PTO shaft.
3.  Position bracket on engine. Fit locating diameter on back of bracket into 

PTO bearing bore in engine crankcase cover. Make sure all four bolt 

bosses on bracket sit flat on engine crankcase cover. Rotate until bracket 

feet align with engine block mounting base.

4.  Install four O-rings (Ref. No. 7) on four screws (Ref. No. 6). Install screws 

through bracket into engine crankcase cover making sure O-rings seat in 
cast counter bore of bolt hole. Torque screws to 140 in-lb.

Install Closed Impeller -5/8”-18 threaded “P” pumps

1. 

Install shaft sleeve (Ref. No. 9) on PTO shaft, slide down until it contacts 

shaft collar.

2.  Install shaft seal rotating half (Ref. No. 8) into bore in impeller (Ref. No. 

11) hub. Lubricate rubber cup of the seal with soapy water. Position in 
impeller hub bore with polished face out. Protect polished face of the seal 
from damage with a piece of cardboard or cloth. Press seal into bore until 
it bottoms.

3.  Thread impeller onto PTO shaft until it bottoms against shaft sleeve. If 

impeller back shroud hits inside of bracket before contacting shaft sleeve, 
install shims (Ref. No. 12) between shaft sleeve and shaft collar until 
clearance between impeller and bracket to 0.60” is achieved.

Install Closed Impeller -3/4”-16 threaded “P” pump kits

1.  Install shaft seal rotating half (Ref. No. 8) into bore in impeller (Ref. No. 

11) hub. Lubricate seal’s rubber cup with soapy water. Position in impeller 
hub bore with polished face out. Protect seal’s polished face from damage 
with a piece of cardboard or cloth. Press seal into bore until it bottoms.

2.  Thread impeller onto PTO shaft until it bottoms against bottom of bore in 

impeller. If impeller back shroud hits inside of bracket before contacting 
end of PTO shaft, install shims (Ref. No. 12) between impeller and end of 
PTO shaft until 0.60” clearance between impeller and bracket is achieved.

NOTE: 

The .060 clearance is critical to prevent interference of the impeller 

hitting the bracket potentially caising the pump to seize.

Install Closed Impeller -3/4” keyed “P” pump kits

1.  Temporarily install impeller (Ref. No. 11) on PTO shaft. If impeller hits 

inside of bracket before bottoming against PTO shaft end insert shims 
(Ref. No. 12) between end of PTO shaft and impeller until 0.60” clearance 
is achieved. Remove impeller from PTO shaft.

NOTE: 

The .060 clearance is critical tp prevent intyerference of the impeller 

hitting the bracket potentially caising the pump to seize.
2.  Insert key (Ref. No. 14) into impeller keyway.
3.  Install shaft seal rotating half (Ref. No. 8) into bore in impeller hub. 

Lubricate rubber cup of the seal with soapy water. Position in impeller hub 
bore with polished face out. Protect polished face of the seal from damage 
with a piece of cardboard or cloth. Press seal into bore until it bottoms.

4.  Install O-ring (Ref. No. 16) into bore in front of impeller nose. Slide 

impeller screw (Ref. No. 15) into through hole. If required install shims 
inside impeller bore, position on exposed screw end.

5.  Align key with PTO shaft keyway. Slide impeller onto PTO shaft. Fix on 

shaft with screw. Torque screw to 140 in-lb.

Install Semi-Open Impeller -5/8”-18 threaded “S” pumps and kits

1. 

Install shaft sleeve (Ref. No. 9) on PTO shaft, slide down until it contacts 

shaft collar.

2.  Install shaft seal rotating half (Ref. No. 8) into bore in impeller hub. 

Lubricate rubber cup of the seal with soapy water. Position in impeller hub 
bore with polished face out. Protect polished face of the seal from damage 
with a piece of cardboard or cloth. Press seal into bore until it bottoms.

3.  Thread impeller onto PTO shaft until impeller bottoms against end of shaft 

sleeve. If impeller rear shroud contacts bracket first remove impeller. Add 

impeller shims (Ref. No. 13) between shaft sleeve and shaft collar until 
impeller seats against shaft sleeve before striking bracket.

4.  Measure normal distance from impeller vane front face to bracket inside 

face with a micrometer or similar accurate measuring instrument.

5.  Lay volute (Ref. No. 18) on its nose exposing bracket mounting surface. 

Measure normal distance from volute mounting surface to impeller wear 
face.

6.  Adjust amount of impeller shims between shaft sleeve and shaft collar 

until assembled clearance between impeller face and volute face is 0.01” 
to 0.03”.

Install Semi-Open Impeller -3/4”-16 threaded “S” pump kits

1.  Install impeller spacer (Ref. No. 12) into impeller (Ref. No. 11) threaded 

bore. Make certain spacer slides all the way to the bottom of the bore.

IPT Series 2P5X, 2S5X, 2S5XC & 3S5X Pumps

Содержание IPT 2P5X Series

Страница 1: ...loyed 3 Always use a suction strainer to keep large debris out of the pump Position strainer well below liquid surface and on a bed of rocks or other suitable surface If possible tie strainer up so it is suspended off pit bottom As a last resort tie the strainer in a large submerged bucket if bottom of water source is too soft or muddy Before Starting Engine 1 Fill engine crankcase with oil Follow...

Страница 2: ...eller Ref No 11 hub Lubricate seal s rubber cup with soapy water Position in impeller hub bore with polished face out Protect seal s polished face from damage with a piece of cardboard or cloth Press seal into bore until it bottoms 2 Thread impeller onto PTO shaft until it bottoms against bottom of bore in impeller If impeller back shroud hits inside of bracket before contacting end of PTO shaft i...

Страница 3: ...nly one way with discharge opening to the top Slide volute on pins until it seats against bracket 3 Secure volute to bracket with screws Ref No 19 Torque screws to 50 in lb Install Casing 1 Install check valve Ref No 21 on volute nose Make certain valve is oriented correctly with flapper hinge at the top Align notch in mounting ring with rib cast into top of volute nose 2 Install casing O ring Ref...

Страница 4: ...r pump warranty 5 Mechanical shaft seals are a wear item and require periodic replacement Seal life is dependent on many factors including liquid pumped sediment type operating point and suction conditions 6 Inspect for loose fasteners Tighten any loose fasteners immediately BEARING HOUSING REPLACEMENT FOR PEDESTAL MODELS 1 Remove the front pump assembly as described under Shaft Seal Replacement 2...

Страница 5: ... by 1 Install a vacuum gauge on capped suction port Gauge to suction port connection must be 100 air tight 2 Fill pump casing completely with water 3 Run pump at full speed some water will be thrown out of discharge 4 Vacuum gauge should register 18 22 inches of mercury within a minute or so a If vacuum registers below 18 in of hg check gauge to pump connection for air leaks inspect replace volute...

Страница 6: ...eries 2S5X 250 00 6 2 2018 For Repair Parts contact dealer where pump was purchased Please provide following information Model Number Serial Number if any Part description and number as shown in parts list Figure 1 Repair Parts Illustrations IPT Series 2P5X 2S5X 2S5XC 3S5X Pumps ...

Страница 7: ...24 Flat Head Screw N A Incl w Ref 11 N A Incl w Ref 11 N A N A Incl w Ref 11 1 16 109 O Ring N A Incl w Ref 36 N A Incl w Ref 36 N A N A Incl w Ref 36 1 17 167 O Ring P Series Incl w Ref 36 Incl w Ref 36 N A N A N A N A N A 1 160 O Ring S Series N A N A Incl w Ref 36 Incl w Ref 36 Incl w Ref 36 Incl w Ref 36 Incl w Ref 36 1 18 Volute Kit 2P5X 150 95 2P5X 150 95 2S5X 150 95 2S5X 150 95 2S5X 150 95 ...

Страница 8: ...ket Kit 2PXV 300 90 2PXV 301 90 2SXV 300 90 2SXV 301 90 2SXV 300 90 2SXV 300 90 2SXV 301 90 1 includes Ref Nos 7 8 16 17 20 21 26 29 30 if required 37 Adapter Gasket Incl w Ref 36 Incl w Ref 36 Incl w Ref 36 Incl w Ref 36 Incl w Ref 36 Incl w Ref 36 Incl w Ref 36 1 38 Pedestal Drive Kit if required not shown 2760 090 99 3826 090 90 2760 090 99 3826 090 90 2760 090 99 2760 090 99 3826 090 90 1 39 S...

Страница 9: ...Specifications Information and Repair Parts Manual IPT 2P5X 2S5X 2S5XC 3S5X Series 2S5X 250 00 9 2 2018 NOTES ...

Страница 10: ...Specifications Information and Repair Parts Manual IPT 2P5X 2S5X 2S5XC 3S5X Series 2S5X 250 00 10 2 2018 NOTES ...

Страница 11: ......

Страница 12: ...www amtpump com ...

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