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系列连接器安装手册

H4 SERIES

NSTRUCTION MANUAL

文件编号

(File Name)

:WI-S037-ENG

SOP-001QF-07 REV.A

Page 2 of 19

目

录

Table of Contents

警告

................................................................................................................................ 3

Caution

技术参数

................................................................................................................................ 4

Technical data

产品信息

................................................................................................................................ 4

Product information

3.1

产品图片

................................................................................................................................ 5

Product picture

3.2

连接器料号

............................................................................................................................... 6

Connector part number

3.3

卷装冲压端子料号

............................................................................................................................... 6

Stamping forming contact part number for reel

工具及应用

.............................................................................................................................. 7

Tools & application

4.1

工具

................................................................................................................................ 7

Tools

4.2

剥线流程

................................................................................................................................ 8

Cable preparation and stripping process

4.3

机加端子压接流程

............................................................................................................................. 9

Crimp process for cold forming contacts

4.4

冲压端子压接流程

.......................................................................................................................... 10

Crimp process for stamping forming contacts

组装流程

........................................................................................................................... 13

Assembly process

5.1

线端连接器组装

.......................................................................................................................... 13

For Cable connector assembling

5.2

板端连接器组装

.......................................................................................................................... 16

For bulkhead connector

assembling

5.3

连接器对插及解锁

............................................................................................................................ 17

Connector mating and un-mating

电缆状态

............................................................................................................................. 18

Cable routing

更新记录

............................................................................................................................. 19

Revision record

Содержание H4 Series

Страница 1: ...NUAL 文件编号 File Name WI S037 ENG SOP 001QF 07 REV A Page 1 of 19 太阳能连接器H4系列 PV Connector H4 Series 编制 Prepared by Jimly Wu 审核 Checked by 日期 Date Allen Wan 2015 12 03 日期 Date 2015 12 03 H4 太阳能连接器 H4 PV CONNECTOR H4 H 太阳能连接器 H4 H PV CONNECTOR ...

Страница 2: ...amping forming contact part number for reel 4 工具及应用 7 Tools application 4 1 工具 7 Tools 4 2 剥线流程 8 Cable preparation and stripping process 4 3 机加端子压接流程 9 Crimp process for cold forming contacts 4 4 冲压端子压接流程 10 Crimp process for stamping forming contacts 5 组装流程 13 Assembly process 5 1 线端连接器组装 13 For Cable connector assembling 5 2 板端连接器组装 16 For bulkhead connector assembling 5 3 连接器对插及解锁 17 Connector...

Страница 3: ...d to be in compliance with UL 6703 only when assembled in the manner specified by assembly instructions 7 该连接器只适用于B类和C类的铜导线参考NFPA NEC 70第9章表格10 如果与其他等级的铜导线使用连接器应做标记参考电缆导体标准 UL 486A 486B This connector is suitable for use only with Class B and C stranded copper conductors See NFPA NEC 70 chapter 9 Table 10 If the connector is found to be suitable for use with other stranding classes the connect...

Страница 4: ...m 10 AWG 65A 85 65A 90 10mm 8 AWG U L 15A 14 AWG 20A 12 AWG 30A 10 AWG 50A 8 AWG 保护等级连接器互配状态IP68 连接器分离状态 IP2X Protection degree IP68 mated and IP2X unmated 安全等级 II Safety class 可使用温度范围 40 to 90 Operation Temperature Range 持证方 Amphenol Industrial Operations License holder 地址 40 60 Delaware Avenue Sidney New York State 13838 1395 USA Full Address 3 产品信息 Product information 3 1 产品图片 Product pictures...

Страница 5: ...01QF 07 REV A Page 5 of 19 H4线端连接器 TUV UL双认证 H4 cable connector TUV UL DUAL APPROVALS H4 M12板端连接器 TUV UL双认证 H4 bulkhead M12 connector TUV UL DUAL APPROVALS H4 M14板端连接器 TUV UL双认证 H4 bulkhead M14 connector TUV UL DUAL APPROVALS H4 H线端连接器 TUV单认证 H4 H cable connector TUV APPROVAL ...

Страница 6: ...G SOP 001QF 07 REV A Page 6 of 19 H4 H M12板端连接器 TUV单认证 H4 H bulkhead M12 connector TUV APPROVAL 3 2 连接器料号 Connector part number 3 3 卷装冲压端子料号 Stamping forming contact part number for reel 备注机加工端子无单独料号 Note Cold forming contacts are supplied standard with the connectors ...

Страница 7: ...tool for cold forming contact 2 5 4 0 6 0 10mm 端子 for 2 5 4 6 10mm contact 机加工端子钳口 H4TD0001 Crimping die for cold forming contact 2 5 4 0 6 0 10mm 端子 for 2 5 4 6 10mm contact 冲压端子压接钳 H4TC0002 Crimp tool for stamping forming contact 2 5 4 0 6 0mm 端子 for 2 5 4 6mm contact 冲压端子钳口 H4TD0002 Crimping die for stamping forming contact 2 5 4 0 6 0mm 端子 for 2 5 4 6mm contact 剥线钳 2 5 4 0 6 0mm 光伏线 H4TS0000 S...

Страница 8: ...ner for Enlarge H4 工具箱 H4TK0000 Complete tool kit for installers 4 2 剥线流程 Cable preparation and stripping process 使用安费诺剥线工具 H4TS0000 剥线时首先调整卡位将线材放置合适位置剥去线皮长度 7 0 0 5 mm 请注意不要伤及铜丝见下图 4 2 1 到图 4 2 3 Amphenol specified strip tool H4TS0000 can be used in this step First adjust the striper stopper then put the cable in corresponding notch to strip the length of 7 0 5mm Strip cable are careful not to...

Страница 9: ...the conductors are visible in the inspection hole Crimp contact barrel by using the 4 ident crimping die by putting the contact barrel with striped cable in the corresponding crimping locator See below pictures 4 3 1 and 4 3 5 The pull out forces have to meet below table 4 3 1 requirement 图 4 3 1 检查孔图 4 3 2 Picture4 3 1 Inspection hole Picture4 3 2 公端子 Male contact 母端子 Female contact 图 4 3 3 图 4 ...

Страница 10: ...钳口并对应正确的定位器孔位小心不要伤到定位翅膀见图 4 4 1 至图 4 4 5 压接后端子电缆拔出力要求需要满足表 4 4 1 要求 Amphenol specified crimp tool H4TC0002 can be used in this step Insert striped cable into contact barrel and Insure all conductor strands are captured in the contact barrel Crimp contact barrel by using the crimping die Be careful for not hurting the locator wings See below pictures 4 4 1 to 4 4 5 The pull out force should mee...

Страница 11: ... spec should meet the table 4 4 2 requirement The suggestion dimensions of crimping tool as below pictures 4 4 8 to pictures 4 4 13 Unit mm Height Width 表格 4 4 2 Table 4 4 2 位置 Position 电缆规格 Cable size 电缆拔出力要求 Cable pull out force 1 14AWG 2 5 mm Min 223N 2 12AWG 4 0 mm Min 312 N 3 10AWG 6 0 mm Min 356 N 电缆规格 Cable Size 铆接高度 A Crimping Height A 铆接宽度 B Crimping Width B 14AWG 2 5 mm 2 10 0 05mm 3 40 ...

Страница 12: ...P 001QF 07 REV A Page 12 of 19 2 5mm 14AWG 上刀模 2 5mm 14AWG 下刀模 2 5mm 14AWG Up Blade 2 5mm 14AWG Down Blade 图4 4 8 图 4 4 9 Picture 4 4 8 Picture 4 4 9 4 0mm 12AWG 上刀模 4 0mm 12AWG 下刀模 4 0mm 12AWG Up Blade 4 0mm 12AWG Down Blade 图 4 4 10 图 4 4 11 Picture 4 4 10 Picture 4 4 11 ...

Страница 13: ... 5 1 1 压接端子及插线 Crimped contacts with cable 将已压接好的端子从连接器后端插入当插到位后会听到滴的卡位声端子插入后不可再拔出端子的压接方法及剥线请参考工具的应用4 2到4 4 见下图5 1 1到图5 1 4 Insert contact cable assembly into back of male and female connector A click should be heard or felt when the contact cable assembly is seated in correct position Contacts cannot be removed once seated Contacts are crimped per tool application 4 2 to 4 4 See below pictur...

Страница 14: ... m 加大 H4 连接器锁紧螺帽的扭矩 3 2 N m 到 3 5 N m Enlarge H4 connector back cap must be screwed up with a properly torque range 3 2 to 3 5 N m 在锁紧螺帽时不论是使用帽子还是本体进行连接器组装都不会影响连接器的功能客户可以根据自己的组装工艺选择组装方式 Whether the connectors were screwed by cap or body there is no any effect on the functionality Customer can choose the different screwed method according to their manufacturing processes 以下是连接器通过本体和帽子组装时的受力面如图 ...

Страница 15: ...icture 5 1 7 5 1 3 备注 Notes 1 H4 及 H4 H 连接器线材外径要求为 ø4 5mm 到 ø7 8mm 加大 H4 连接器线材外径要求为 ø7 6mm 到 ø9 3mm The cable range of H4 and H4 H connector is from ø4 5mm to ø7 8mm Enlarge H4 connector is from ø7 6mm to ø9 3mm 2 适用 H4 及 H4 H 连接器导线的线芯数为 7 到 140 根适用加大 H4 连接器导线的线芯数为 19 到 77 根 The number of conductor strands for H4 and H4 H is from 7 to 140 The number of conductor strands for Enlarge H4 is from 19 ...

Страница 16: ...crewed up with a Properly torque range 1 1 to 1 4 N m See below picture 5 2 1 to picture 5 2 2 unit mm 对于D型孔使用扁平密封件进行密封对于圆型孔使用O型密封件加扁平密封件进行密封 For the D hole we just only use the flat gasket for sealing For the round hole we use the O ring and flat gasket for sealing 图5 2 1 Picture 5 2 1 图 5 2 2 Picture 5 5 2 5 2 2 压接端子及插线 Crimped contacts with cable 将已打好端子的线材从连接器后端插入当插到位后会听到滴的卡位声端子插入后不可再拔出 ...

Страница 17: ...ce the Amphenol H4 and Enlarge H4 connector complies with the NEC 2008 690 33 a tool is required to disconnect the connector once mated 安费诺提供蓝色扳手 H4TW0001 和解锁工具 H4TU0000 用于安费诺 H4 系列连接器连接器的解锁蓝色扳手 H4TW0004 用于加大 H4 连接器解锁如图 5 3 1 及图 5 3 2 Amphenol specified wrench tool H4TW0001 or Universal tool H4TU0000 should be used in this step for H4 series and wrench tool H4TW0004 should be used for Enlarge H...

Страница 18: ...力引起连接器密封件变形如图6 1和图6 2 In order to avoid the cable bend force lead to a visible deformation in the sealing portion of the insulation the cable need keep at least 20mm straight length See picture 6 1 and 6 2 电缆最小弯曲半径请参考电缆生产厂商详细要求 Refer to cable manufacturer s specification for minimum bending radius of cable 图 6 1 图 6 2 picture 6 1 picture 6 2 20mm 20mm ...

Страница 19: ...HEAD CONNECTOR REQUIREMENT J 增加注释及线材要求 Sep 20 2015 ADD ASSEMBLY NOTES AND CABLE ROUTING K ME更新冲压自动机的压接规范 Dec 03 2015 ME UPDATE THE CRIMPING SPEC OF AUTOMATIC CRIMPING MACHINE Amphenol Industrial Operations Amphenol Industrial Operations Europe Amphenol Middle East Enterprises FZE Amphenol Technology Shenzhen Ltd 40 60 Delaware Avenue Via Barbaiana 5 Office C 37 PO Box 21107 Building C 2nd Industri...

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