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IM77105 rev 01.13.20

A M P   R E S E A R C H   P O W E R S T E P

T M

  –   F O R D   F 1 5 0

CAUTION: HANDLE WITH CARE.

 

To ensure our customers receive all components with full integrity, we pack the motors separate from their linkage 

assemblies. This requires that the installer position and fasten the motor before continuing with the install. Please 

follow the instructions below and handle the assembly carefully. 

CAUTION: Dropping the assembly or any excessive impact MAY cause damage to the motor.

Instructions:

1. Position the gear cover in place as shown if not already in place.

2. Seat motor into position on the three mounting bosses. This may require an adjustment of the gear by moving the 

swing arms.

3. After seating into place, fasten the motor with the three motor mount screws with 4mm Hex Head. Tighten screws 

to 36 in-lbs (4N-m). 

Do not over torque.

INSTALLATION GUIDE

Attaching motor to Linkage assembly. 

EXPLODED VIEW

• Motor

• Socket cap screw

• Washer

• Drive Gear Housing Cover

Содержание 77105-01A

Страница 1: ...QUIRED q Safety goggles q Measuring tape q 10 mm socket q 13 mm socket q 1 2 socket q Ratchet wrench and extension q Wire crimpers q Wire stripper cutter q 3 16 hex key wrench allen wrench q 4mm hex k...

Страница 2: ...nd handle the assembly carefully CAUTION Dropping the assembly or any excessive impact MAY cause damage to the motor Instructions 1 Position the gear cover in place as shown if not already in place 2...

Страница 3: ...g board assembly D B B End cap right x1 C T nut insert x2 D Socket cap screw x2 E End cap wedge right x1 F End cap wedge left x1 A C E F Cut Dimension 2 Motor Linkage assembly 6 Wire harness 3 Idler L...

Страница 4: ...x20 23 LED Lamp x4 13 x6 5 16 Flange Bolt 11 M5 Washer x6 10 x6 M5 Hex Bolt 24 Butt Connector x8 12 x4 M6 Flange Bolt Upper Mount Spacer 19 x4 25 LED Light Bracket x4 5 16 18 Carriage Bolt 17 x10 5 1...

Страница 5: ...e Do not tighten Using provided captive washer m8 bolts 8 install upper bracket hardware to brackets Do not tighten 15 21 15 21 Front Linkage Bracket Rear Linkage Bracket T N O R F Center Rail Bracket...

Страница 6: ...ghten fasteners to 10 ft lbs Attach motor to harness Using a 4mm hex Torque to 36 in Lbs 8 Install provided spacer 19 and M6 bolt 12 into upper mount as shown on both the Drive and Idler linkages Do n...

Страница 7: ...engage Secure harness with tie wraps Remove fuse Connect red and black power leads to battery Red lead goes to positive Route shorter leg of harness down passenger side wheel well Route longer leg of...

Страница 8: ...ires use the one that looks unique ie different blue stripe weight and shade Remove rear door step plate and open wire bundle Route trigger wires to rear door sill plate 6 6 SuperCrew 6 Black Yellow B...

Страница 9: ...e Affix LED light bracket assembly to rail Mount front light rearward of front linkage and mount rear light just forward of rear linkage Affix LED lamp 23 to LED Bracket 25 as shown Connect harness to...

Страница 10: ...ower Steps or until 5 minutes has expired with the doors open When the lights timeout after 5 minutes they can be reillumintated by closing and opening any door of vehicle FINAL SYSTEM CHECK Check tha...

Страница 11: ...thereof found by the factory to be defective within the time period specified The decision to repair or replace is wholly within the discretion of the manufacturer for instructions You must retain pr...

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