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S-4000 TKF, LS Omron

1-6

Released 12/2009

e-mail: [email protected]; [email protected]; website: www.amfreece.com

Phones: +420 582 309 146 (Service),  +420 582 309 286 (Spare Parts); Fax: +420 582 360 606

A

 - 

INTRODUCTION

6 .   I N S T RU C T I O N S   F O R   O P E R AT O R   S A F E TY  A N D   M A I N T E NA N C E

When installing the machine we recommend the minimum clearances noted above around the machine.
Read all of the instructions that follow. DO NOT PUT THE MACHINE INTO OPERATION UNTIL YOU
ARE COMPLETELY FAMILIAR WITH ALL INSTALLATION AND OPERATING INSTRUCTIONS.

DANGER!

-

Before connecting the machine to the power supply, be positive that all safety covers are correctly
 installed.

-

Always engage the power lockout switch, or disconnect the main power supply, before removing
any safety covers.

WARNING!

-

Locate the Emergency Stop button.  Be sure you know how to use it.

-

Be sure that you have a reliable and uniform power supply.

-

Be sure that all electrical supply lines are in good condition and have no signs of damage to avoid
electrical shock.

-

If any covers become damaged, they must be repaired or replaced immediately.

-

Do not touch moving parts of the machine while it is operating.

-

Keep clear of the needle.

-

Always switch off the main power before changing the needle.

-

Before cleaning the machine or performing service to the machine, engage the power lock out switch
or disconnect the main power supply.

-

When the machine is not in use engage the power lock out switch or

 

disconnect the main power supply.

-

When this machine is used incorrectly, or is incorrectly maintained, it can be dangerous.
Everyone who uses this machine, or maintains this machine, must be completely familiar with this
manual.

www.promelectroavtomat.ru

Содержание S 4000 LS

Страница 1: ...ron TACKERAND LABEL SEWER PARTSAND SERVICE MANUAL MACHINE SERIAL No PART NUMBER 97 2441 1 001 This manual is valid from the machine serial number M241428 AMF is trademark of AMF Group Inc 07 2012 www...

Страница 2: ...of non Genuine AMF Reece parts 6 Shipping or delivery charges There is no service labor warranty for machines sold as uninstalled Equipment installed without the assistance of a certified technician e...

Страница 3: ...er Supervising Mechanic s or Technician s Name Signature of Supervising Technician AMF Reece Technician s Name AMF Reece Technician s Signature Type of garment produced at this location Average Daily...

Страница 4: ...www promelectroavtomat ru...

Страница 5: ...1 10 3 The display position change when the head position is change 1 12 3 Power and air connection 1 14 5 Thread stand installation 1 16 C PROPER APPLICATION 1 Power Up Home position 1 17 2 Needle in...

Страница 6: ...ate adjustment 1 38 12 The sewing length change 1 38 13 Head clamp foot adjustment 1 39 14 Thread draw off 1 40 15 Thread tension 1 41 16 Thread trimming 1 43 17 The hold down adjustment 1 44 18 Adjus...

Страница 7: ...tally There is an emergency off switch There is a low air pressure detector that will not permit machine operation if air pressure is dangerously low There are safety warning labels on the machine in...

Страница 8: ...82 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 A INTRODUCTION 2 SAFETY DEVICE AND LABELS Warning Covers removed possible injury Grounding Rotational direction Standard Label Needle...

Страница 9: ...vice 420 582 309 286 Spare Parts Fax 420 582 360 606 3 GENERAL MACHINE PARTS DESCRIPTION A INTRODUCTION Control box Hand wheel Emergency Stop Button Motor Table Top Thread Stand Control Panel Main swi...

Страница 10: ...50Hz 230V TN S according to EN 60204 1 10A charakteristic C according to EN 60947 2 16A charakteristic B according to EN 60947 2 340 mm height x 470 width x 250 mm length 62 kg 700 mm height x 600 mm...

Страница 11: ...420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 A INTRODUCTION 5 TABLE TYPE Parallel Crosswise Crosswise embedded Universal possible adjustable parallel crosswise TKF LS TKF L...

Страница 12: ...ty covers WARNING Locate the Emergency Stop button Be sure you know how to use it Be sure that you have a reliable and uniform power supply Be sure that all electrical supply lines are in good conditi...

Страница 13: ...chine call for maintenance assistance immediately Be sure that there is adequate light for safe operation A normal minimum light level is 750 lux 7 SPECIAL ACCESSORIES machine device which is not incl...

Страница 14: ...connection to the tube with inner 10 mm 12 0008 3 467 12 for connection to the tube with inner 12 mm 12 0008 3 465 16 for connection to the tube with inner 16 mm To connect the tube with inner 12 and...

Страница 15: ...60 606 A INTRODUCTION Clamping bite 1 5 2 mm possible to order for TKF order no 03 5524 0 032 Clamping foot bite 4 mm possible to order for TKF 24 3211 0 000 Clamp foot 1 1 2 24 3212 0 000 Clamp foot...

Страница 16: ...amaged in shipment inform the freight company immediately Check the contents of the crate immediately and report any damage or missing items to the manufacturer immediately late reports will not be co...

Страница 17: ...unpacking the machine the use of this strap is recommended anytime the machine is transported This is valid for all types of tables parallel crosswise universal If a customer has ordered the universal...

Страница 18: ...emove the screws washers and display box 5 Remove the nuts and insert the plugs into the holes where the screws were before one of the plugs is in the drawer of the table 6 Remove the plugs from the l...

Страница 19: ...e side holes of the display box and insert them into the lower holes of the display box 5 Remove the plugs and insert the one of them into the left hole on the upper side of the machine head Place the...

Страница 20: ...egulator It should be in range 0 5 0 6 MPa The green pointer indicates the lowest working air pressure 0 5 MPa which is set from the manufacturer on the regulator If the air pressure is lower than 0 5...

Страница 21: ...06 B MACHINE ASSEMBLY 4 Head Pneumatic thread draw off tension release clamp feet thread trim J0I1 air input BQ2 regulator with air pressure switch air distribution 0 1 2 X distribution from a regulat...

Страница 22: ...TAND INSTALLATION 1 Put the thread stand together according to the drawing 2 Position of the locking ring allows assembly of the thread stand for various thickness of the table top Threaded end of the...

Страница 23: ...ration when the Ready message appears on the display and the green LED lights The machine must be in the home position before starting to sew to be certain press the foot treadle and sew one buttonhol...

Страница 24: ...750 SC 80 12 and needles part number 02 0750 2 109 70 10 for sewing the thin materials these needles are not included in the standard machine equipment 1 Using the screwdriver push the latch and open...

Страница 25: ...ir supply and dissipate any stored energy When threading see the pictures below Change the thread tension by nut according to the sewing conditions To increase the thread draw off for example sewing o...

Страница 26: ...simultaneous consult the programming section for this information 4 When the foot pedal is pressed to its second position the sewing is started After finishing the sewing and trimming the thread the...

Страница 27: ...ru 2 OPERATOR CONTROL PANEL PUSH BUTTONS AND SWITCHES Red LED activated when the Emergency Stop button is activated Green LED activated when the machine is Ready for sewing Next scrolling down key Pre...

Страница 28: ...TION Display message Ready Emerg Stop Service mode Wait please Ready F1 Service F6 Motor not ready Low voltage Low air pressure Standard messages Error messages WARNING Keep your hands away from the n...

Страница 29: ...which is set and the second line indicates the range of setting To scroll the lines down press key to scroll the lines up press key To change the value of any parameter press key Press key to set the...

Страница 30: ...e draw off activation It is possible to set it in range 30 200 ms 7 Trim delay setting the trim delay Ti is possible to set it in range 0 200 ms 8 Trim time setting the trim timing activation It is po...

Страница 31: ...ay Switch BQ1 is tested by this parameter 3 Voltage rly Voltage rly off appears on the display If the power supply drops below 185 V the Voltage rly on appears on the display Only in case the relay VC...

Страница 32: ...closed Lifting up the clamp feets press the key to change the valve press the key and clamp off appears on the display To confirm the set values press the key and the clamp feets are lifted up The val...

Страница 33: ...into the machine press the key appears on the display Press again key to return back to main screen 7 PARAMETER CHECKLIST PAR AMETER R AN GE SETTIN G MAX SPEED 1000 3800 szm 3500 SLOW STITC H 0 3 0 S...

Страница 34: ...ain cam assembly The clereance x has to be minimal between the main cam shifting mechanism if the mechnisms hit into each other loose the screws and take out the spring loose the screws and arms push...

Страница 35: ...be in the same line with screw Tighten the screw NOTE The needle bar should be in the top dead center position when the screw is at 12 o clock To check turn the handwheel clockwise and counter clockw...

Страница 36: ...hine onto the rest pin If the adjustment is correct the second cam locking screw counter clockwise of the bite cam must be roughly perpendicular to the bedplate casting c Adjust the position of the bi...

Страница 37: ...width lower the bite lever d tighten the adjusting screw 3 Centering the bite over the throat plate a with the machine in the home position loosen the clamping screw on the bite lever b for rough adj...

Страница 38: ...ith the vertical bevel gear and lock its position by the set screws 5 Manually turn the handwheel counterclockwise until the drive spring engages with right shifter block pocket The feeding lever is o...

Страница 39: ...wdriver is not available tighten the lock nuts so that the screws extend through the nuts 1 5 mm CAUTION Too little torque will produce an improper material feed Too much torque may damage parts bevel...

Страница 40: ...osen the hex mounting screw and rotate the eccentric adjusting nut as needed Tighten the hex mounting screw Turn the handwheel and bring the needle bar to the upper position Check if the needle is str...

Страница 41: ...oper recess Tighten the looper holder screw 5 Loosen the looper screw and turn the looper to the needle to obtain the distance 0 1 mm between the needle and the looper tip 6 Turn the hand wheel counte...

Страница 42: ...be clearance 0 4 mm between the needle and the looper recess Tighten the looper holder screw 12 Loosen the looper screw and turn the looper to the needle to obtain the distance 0 1 mm between the need...

Страница 43: ...lamp plate before sewing is a the bevel gears on the feed shaft are not engaged with the vertical bevel gear b the clamp plate is positioned all the way to the right to the head casting 2 If the bevel...

Страница 44: ...JUSTMENTS 11 CLAMP PLATE TO THE CENTER OF THE THROAT PLATE ADJUSTMENT 1 If the clamp plate is not adjusted to the center of the throat plate tilt the sewing head against the rest pin 2 Loosen the nut...

Страница 45: ...amp mat c tighten the nut NOTE Correct height is when the underside of the clamp foot is slightly lower than the point of the needle in the home position 2 Clamp foot to the center of the needle Be su...

Страница 46: ...f the cylinder is in the home position retracted Move the lever to the pin with minimum clearance 0 1 mm Tighten the screw c check the correct clearance adjustment by switching the valve of the draw o...

Страница 47: ...By turning the tension knob clockwise the thread tension increases By turning the tension knob anti clockwise the thread tension decreases NOTE Too big thread tension can cause the unsightly appearanc...

Страница 48: ...he pulley cover and the head cover to obtain a good access for this adjustment Switch off the air supply d disconnect the air tube from the cylinder e loosen the nut and turn the cylinder as necessary...

Страница 49: ...th the bedplate casting If no clearance exists adjust as described in c d and e below c loosen the screw d to obtain the correct position of the lever loosen the nut and turn the cylinder piston in or...

Страница 50: ...a the hold down is not in the centre of the clamp foot groove b the needle puncture is not in the hold down groove or if the distance X between the needle puncture and the hold down groove is not the...

Страница 51: ...kwise until the stop disk finger is perpendicular to the sensor 3 Loosen the screws and move the sensor bracket to the right Tighten the screws 4 Loosen M3 screw and adjust the sensor position so that...

Страница 52: ...otor pulley until the marks on the motor pulley and the motor bracket are aligned 7 Loosen the screws on the motor bracket and move the motor with the machine bracket down to fit the belt 8 Fit the be...

Страница 53: ...limit 255V is exceeded a When the power switch is switched to the position 1 the red LED lights The power supply is disconnected the display is not light and it is not possible to switch the machine...

Страница 54: ...f you have fault in electrical power supply switch off the operating switch circuit breaker Do not damage correct and remove safety labels Do not work with the machine when you are under the influence...

Страница 55: ...turns in the drain line which would prevent drainage If the unit has no function it is necessary to a check if the supplied pressure is higher than the set pressure of the regulator b check if the val...

Страница 56: ...chanisms see area F4 once a week 40 hours of operation visual check external and internal mechanisms fill oil into reservoir with oil level indicator or sooner if required once a month 160 hours of op...

Страница 57: ...machine is mainly equipped with needle and ball bearings which in combination with a single lubrication circuit decrease the requirements for maintenance Circuit I with the oil supply in oil indicator...

Страница 58: ...time or after a long idle period Use oil ESSO TERESSO 32 or similar quality 2 The amount of oil in the reservoir is indicated by the red mark Too much oil may cause it to overflow from the base area...

Страница 59: ...n and lubricate the places shown in the picture looper shafts feed cam surfaces shifter bite cam surfaces bevel gears trimmer shaft looper cam surfaces Return the sewing head back into the sewing posi...

Страница 60: ...o remove nonmetallic parts from the machine To take these parts out it is necessary to perform the partial dismantling of the machine remove covers dismantle the machine arm and remove the frame 2 Alu...

Страница 61: ...n 1 55 Released 12 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 G PNEUMATIC DIAGRAM www prom...

Страница 62: ...1 56 Released 12 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 H ELECTRICAL DIAGRAM www pro...

Страница 63: ...n 1 57 Released 12 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 H ELECTRICAL DIAGRAM www pro...

Страница 64: ...1 58 Released 12 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 H ELECTRICAL DIAGRAM www pro...

Страница 65: ...n 1 59 Released 12 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 H ELECTRICAL DIAGRAM www pro...

Страница 66: ...1 60 Released 12 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 H ELECTRICAL DIAGRAM www pro...

Страница 67: ...KF LS Omron 1 61 Released 12 2009 e mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 www promelectroavt...

Страница 68: ...www promelectroavtomat ru...

Страница 69: ...freece cz website www amfreece com Phones 420 582 309 160 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 TROUBLESHOOTING TABLE OF CONTENTS 1 MECHANICAL FAULTS 2 2 2 CONTROL PANEL DISPLAY ERRO...

Страница 70: ...polished incorrectly Poor thread quality Thread is too heavy for selected needle and throat plate Needle looper throat plate damaged Incorrectly adjusted needle bar height Incorrectly adjusted cleara...

Страница 71: ...ssure Incorrectly adjusted the home position of the clamp plate Needle looper throat plate damaged Incorrectly adjusted needle bar height Incorrectly adjusted clearance between needle and throat plate...

Страница 72: ...d Low air pressure at trimming cylinder Flow control valve to tension cylinder closed Incorrect loopers timing Incorrect setting of trimming delay Trimming length incorrectly set Belt broken or loose...

Страница 73: ...Low voltage Motor isn t ready Hand valve of the regulator switched off The air pressure in the air supply piping below 0 5 MPa Emergency Stop button is switched on The machine is in the operation mode...

Страница 74: ...nate these messages switch off the machine for 5 minutes Then switch the machine on again The error message should not appear on the display If the message appears call AMF Reece service Power supply...

Страница 75: ...or the cooling fan operate When switch in position I display does not operate When sewing operation started motor does not operate Contactor KM1 switched on When the machine is switched on incorrect...

Страница 76: ...e is ready for operation Contactor KM1 damaged Check the Emergency Stop button Control unit PLC error Position of the sensor BQ1 incorrectly adjusted Sensor BQ1 failure Check the servo amplifier and s...

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