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7

Air Requirements

For buildings that are not well sealed (do not have tight

fitting doors and windows) natural air infiltration may

provide sufficient air required for combustion and venti-

lation. For buildings using tight construction (newer and

renovated structures), the air supply shall be introduced

from the outdoors, regardless of whether the space is

confined or unconfined.

Combustion Air “Supply” Ducts

Air supply ducts shall be of galvanized steel or equiva-

lent corrosion resistant material. A single air duct may

not be substituted when required for upper and lower

air openings. Horizontal upper combustion air ducts

shall not slope downward toward the air inlet.

Louvers and Grills

Openings for air supply ducts must provide free unob-

structed air movement.  Louver and grill openings must

be sized to ensure that the FREE OPEN AREA is never

less than the area of the air duct.

LOCATION:

The location for top and bottom openings are as fol-

lows;

For U.S. installations:

The top opening shall com-

mence within 12” (300 m) of the top of space and the

bottom opening shall commence within 12” (300mm) of

the bottom of the enclosure.

For Canadian installations:

The top opening shall be

located as close to the ceiling as practical but never

lower than the relief opening of the lowest draft control

device. The bottom opening shall be located neither

more than 18 inches (450 mm), nor less than 6 inches

(150 mm), above floor level.

General

Where an exhaust fan or any other air consuming

appliance (Eg. Clothes dryer, furnace, etc.) is installed

in the same space as the water heater, sufficient air

openings must be available to provide fresh air when all

appliances are operating simultaneously.

The area in which the heater is located is classified as

either “an unconfined space” or “a confined space.”

An unconfined space is defined as a space having a

volume not less than 50 cubic feet per 1000 BTU/hour

(4.8 cubic meters per kilowatt) of combined input rating

of all  appliances using the space. Adjacent open rooms

may be included as part of the unconfined space.

There shall be no closeable doors between these

rooms.

An example of this is an open basement.

A confined space is one smaller than described above.

Air shall be supplied through permanent openings as

described in Figure 2.

At no time shall an air opening

have a dimension of less than 3” (75 mm) 

and at no

time shall any top opening be lower than the top of the

water heater.

An adequate air supply shall be provided

for combustion and ventilation of this

water heater.

An insufficient supply can result in poor 

combustion and possible sooting of the

burner, combustion chamber or flue 

passageway. This may present a potential

fire hazard or could create a serious

health hazard by producing carbon

monoxide.

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Страница 1: ...456 9805 When calling for assistance please have the following information ready 1 Model number 2 7 digit product number 3 Serial number 4 Date of installation 5 Place of purchase Table of Contents 2...

Страница 2: ...Accessibility 5 Combustion Air Supply and Ventilation 6 9 Water System Piping 10 13 Gas Supply and Piping 14 15 Electrical Connections 16 Wiring Diagram 17 Installation Checklist 18 Operating Your Wat...

Страница 3: ...nufacturer and seller of this water heater will not be liable for any damages injuries or deaths caused by failure to comply with the installation and operating instructions outlined in this manual Th...

Страница 4: ...heater as close to the gas vent as practical Consider the vent system piping and combustion air supply requirements when selecting the water heater location The venting system must be able to run fro...

Страница 5: ...provided for inspection and service Figure1 Minimum Clearance Locations Important The water heater should be located in an area where leakage of the tank or connections will not result in dam age to...

Страница 6: ...unprotected com bustible surfaces If sidewall venting is necessary a power vent kit is required For availability contact 1 800 456 9805 Vents that run through unconditioned spaces where below freezin...

Страница 7: ...west draft control device The bottom opening shall be located neither more than 18 inches 450 mm nor less than 6 inches 150 mm above floor level General Where an exhaust fan or any other air consuming...

Страница 8: ...level of the appliance having the largest input Notes 1 Maximum lenght of ducts in column A is 20 equivalent feet 6 1 meters 2 Maximum lenght of ducts in column B is 50 equivalent feet 15 2 meters c...

Страница 9: ...the components in any way Place the damper on the water heater see figure 3A Align the four pilot holes on top of the water heater with the 4 corresponding holes on the damper bracket and secure with...

Страница 10: ...public restroom sinks etc 4 If installing the water heater in a closed water system install an expansion tank in the cold water line as specified under Closed System Thermal Expansion Page 12 5 Instal...

Страница 11: ...r Pre Heater Pre Heated Water to the Booster Outlet Boosted Temperature 1 1 2 Cold water supply Thermal Expansion Tank Pressure Reducing Valve Thermometer Shut off valve Shut off valve Check Valve Shu...

Страница 12: ...T install this water heater with iron piping The system should be installed only with piping that is suit able for potable drinkable water such as copper CPVC or polybutylene DO NOT use PVC water pipi...

Страница 13: ...y be damaged or not adequate for the working pressure of the new water heater Do not place any valve or piping between the relief valve and the tank The Temperature Pressure Relief Valve Must not be i...

Страница 14: ...ize of other materials Follow the instructions below and reference Figure 10 for gas piping installa tion 1 Install a readily accessible manual shut off valve in the gas supply line as recommended by...

Страница 15: ...m the gas supply piping system by closing its manual shut off valve U L recognized fuel gas and carbon monoxide CO detectors are recommended in all applications and should be installed using the manuf...

Страница 16: ...he electrical service box 2 Loosen the screws securing the access panel to the electrical compartment The electrical wiring diagram can be found on the inside of the access panel Set the access panel...

Страница 17: ...17 17 WIRING DIAGRAM...

Страница 18: ...d in any way Vent Termination Vertical Vertical gas vents must terminate with a listed cap or other roof assembly and be installed according to their manufacturer s instructions Water System Piping Te...

Страница 19: ...d the appliance at floor level If you smell gas follow the instructions as given in the warning on the front page When your propane tank runs out of fuel turn off the gas at all gas appliances includi...

Страница 20: ...urner and can result in increased water temperatures at the hot water outlet A tempering valve should be installed in the hot water supply line to reduce the risk of scald injury Water Temperature Reg...

Страница 21: ...er is being used Do not confuse this with a tank leak Once the water reaches a temperature of 120 F 49 C and the tank warms up usually 1 2 hours the condensation will stop Important It is always recom...

Страница 22: ...tank leak Routine Preventative Maintenance At least annually a visual inspection should be made of the venting and air supply system piping systems main burner and pilot burner Check the water heater...

Страница 23: ...he water heater 2 Shut off the water supply and open a nearby hot water faucet to depressurize the water tank 3 Drain approximately 5 gallons 19 l of water from tank Refer to Draining and Flushing for...

Страница 24: ...ECO CLOSED Replace ECO Go to thermostat troubleshooting ow chart Go to thermostat troubleshooting ow chart YES YES Check for 24V between PV MV PV terminals ignition control module ICM Check spark wir...

Страница 25: ...24166 23010 21915 20879 10 C 19898 18968 18088 17253 16461 15710 14998 14322 13680 13071 20 C 12492 11942 11419 10922 10450 10000 9572 9165 8778 8409 30 C 8057 7722 7403 7099 6808 8532 6268 6016 5775...

Страница 26: ...Cover 3 Diptube Front Optional not pictured 17 Transformer 4 Diptube Back Optional not pictured 18 Ignition Control Module 5 Flue Baffles 19 Thermostat board 6 Clean Out Gasket 20 ECO Reset Board 7 Cl...

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