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14

GAS SUPPLY AND PIPING

Gas Requirements

Read the data plate to be sure the water heater is

made for the type of gas being used. This information

will be found on the data plate located on the front of

the water heater. If the information does not agree with

the type of gas available, do not install or operate the

water heater. Call your dealer.

Note

:  An odorant may be added by the gas supplier to

the gas used by this water heater. This odorant may

fade over an extended period of time. Do not depend

upon this odorant as an indication of leaking gas.

Gas Piping

The gas piping must be installed according to all local

and state codes, or in absence of local and state codes,

with the “National Fuel Gas Code”, ANSI Z223.1 (NFPA

54)-latest edition. Canadian installations must be per-

formed in accordance with CAN/CSA-B149.1.

Note:

If using a flexible gas connector, make sure its

rating tag matches or exceeds the input of the water

heater.

Tables 2, 3A, and 3B on page 15 provide a sizing 

reference for commonly used gas pipe materials.

Consult the “National Fuel Gas Code” or “Natural Gas

and Propane Installation Code” for the recommended

gas pipe size of other materials.  Follow the instructions

below and reference Figure 10 for gas piping installa-

tion.

1. Install a readily accessible manual shut-off valve 

in the gas supply line as recommended by the 

local utility. Know the location of this valve and 

how to turn off the gas to this unit.

2. Install a drip leg as shown. The drip leg must be no 

less than 3 inches (76mm) long for the accumula-

tion of dirt,foreign material and water droplets.

3. Install a ground joint union between the water 

heater and the manual shut-off valve.  This is to 

allow easy servicing.

4. Turn the gas supply on and check for leaks. Use 

a chloride-free soap and water solution (bubbles 

forming indicate a leak) or other approved method.

Figure 10: Gas Piping 

Drip leg

Check with

local utility

for min. height

Ground

Joint

Union

Manual Gas

Shut-off Valve

Gas Pressure

Important:

The gas supply pressure must not exceed

the maximum supply pressure as stated on the water

heater’s data plate.  Minimum supply pressure should

also be maintained per the data plate.

Explosion Hazard

Use a new AGA or CSA approved gas

supply line.
Install a shut-off valve.
Do not connect a natural gas water

heater to a L.P. gas supply.
Do not connect a L.P. gas water heater to

a natural gas supply.
Failure to follow these instructions can

result in death, explosion, or carbon

monoxide poisoning.

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Страница 1: ...456 9805 When calling for assistance please have the following information ready 1 Model number 2 7 digit product number 3 Serial number 4 Date of installation 5 Place of purchase Table of Contents 2...

Страница 2: ...Accessibility 5 Combustion Air Supply and Ventilation 6 9 Water System Piping 10 13 Gas Supply and Piping 14 15 Electrical Connections 16 Wiring Diagram 17 Installation Checklist 18 Operating Your Wat...

Страница 3: ...nufacturer and seller of this water heater will not be liable for any damages injuries or deaths caused by failure to comply with the installation and operating instructions outlined in this manual Th...

Страница 4: ...heater as close to the gas vent as practical Consider the vent system piping and combustion air supply requirements when selecting the water heater location The venting system must be able to run fro...

Страница 5: ...provided for inspection and service Figure1 Minimum Clearance Locations Important The water heater should be located in an area where leakage of the tank or connections will not result in dam age to...

Страница 6: ...unprotected com bustible surfaces If sidewall venting is necessary a power vent kit is required For availability contact 1 800 456 9805 Vents that run through unconditioned spaces where below freezin...

Страница 7: ...west draft control device The bottom opening shall be located neither more than 18 inches 450 mm nor less than 6 inches 150 mm above floor level General Where an exhaust fan or any other air consuming...

Страница 8: ...level of the appliance having the largest input Notes 1 Maximum lenght of ducts in column A is 20 equivalent feet 6 1 meters 2 Maximum lenght of ducts in column B is 50 equivalent feet 15 2 meters c...

Страница 9: ...the components in any way Place the damper on the water heater see figure 3A Align the four pilot holes on top of the water heater with the 4 corresponding holes on the damper bracket and secure with...

Страница 10: ...public restroom sinks etc 4 If installing the water heater in a closed water system install an expansion tank in the cold water line as specified under Closed System Thermal Expansion Page 12 5 Instal...

Страница 11: ...r Pre Heater Pre Heated Water to the Booster Outlet Boosted Temperature 1 1 2 Cold water supply Thermal Expansion Tank Pressure Reducing Valve Thermometer Shut off valve Shut off valve Check Valve Shu...

Страница 12: ...T install this water heater with iron piping The system should be installed only with piping that is suit able for potable drinkable water such as copper CPVC or polybutylene DO NOT use PVC water pipi...

Страница 13: ...y be damaged or not adequate for the working pressure of the new water heater Do not place any valve or piping between the relief valve and the tank The Temperature Pressure Relief Valve Must not be i...

Страница 14: ...ize of other materials Follow the instructions below and reference Figure 10 for gas piping installa tion 1 Install a readily accessible manual shut off valve in the gas supply line as recommended by...

Страница 15: ...m the gas supply piping system by closing its manual shut off valve U L recognized fuel gas and carbon monoxide CO detectors are recommended in all applications and should be installed using the manuf...

Страница 16: ...he electrical service box 2 Loosen the screws securing the access panel to the electrical compartment The electrical wiring diagram can be found on the inside of the access panel Set the access panel...

Страница 17: ...17 17 WIRING DIAGRAM...

Страница 18: ...d in any way Vent Termination Vertical Vertical gas vents must terminate with a listed cap or other roof assembly and be installed according to their manufacturer s instructions Water System Piping Te...

Страница 19: ...d the appliance at floor level If you smell gas follow the instructions as given in the warning on the front page When your propane tank runs out of fuel turn off the gas at all gas appliances includi...

Страница 20: ...urner and can result in increased water temperatures at the hot water outlet A tempering valve should be installed in the hot water supply line to reduce the risk of scald injury Water Temperature Reg...

Страница 21: ...er is being used Do not confuse this with a tank leak Once the water reaches a temperature of 120 F 49 C and the tank warms up usually 1 2 hours the condensation will stop Important It is always recom...

Страница 22: ...tank leak Routine Preventative Maintenance At least annually a visual inspection should be made of the venting and air supply system piping systems main burner and pilot burner Check the water heater...

Страница 23: ...he water heater 2 Shut off the water supply and open a nearby hot water faucet to depressurize the water tank 3 Drain approximately 5 gallons 19 l of water from tank Refer to Draining and Flushing for...

Страница 24: ...ECO CLOSED Replace ECO Go to thermostat troubleshooting ow chart Go to thermostat troubleshooting ow chart YES YES Check for 24V between PV MV PV terminals ignition control module ICM Check spark wir...

Страница 25: ...24166 23010 21915 20879 10 C 19898 18968 18088 17253 16461 15710 14998 14322 13680 13071 20 C 12492 11942 11419 10922 10450 10000 9572 9165 8778 8409 30 C 8057 7722 7403 7099 6808 8532 6268 6016 5775...

Страница 26: ...Cover 3 Diptube Front Optional not pictured 17 Transformer 4 Diptube Back Optional not pictured 18 Ignition Control Module 5 Flue Baffles 19 Thermostat board 6 Clean Out Gasket 20 ECO Reset Board 7 Cl...

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