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6. When replacing the gas valve, use an approved 

Teflon® or pipe joint compound on the pipe threads.

7. Screw the new gas valve onto the burner assembly. 

8. Reconnect the pilot tube to the gas valve.

9. Reconnect the main gas line to the gas valve.

10. Turn the gas supply on and check for leaks. Use a 

chlorine-free soap and water solution (bubbles 

forming indicate a leak) or other approved method.

11. Reconnect the 4 wires to their proper location and 

restore electrical power to the unit.

11. Verify proper operation after servicing this water 

heater.

12. If additional information is required, contact the 

Product Service and Support Group at 1-800-456-

9805.

Anode Rod Inspection

Each water heater contains at least one anode rod,

which will slowly deplete while protecting the glass-lined

tank from corrosion and prolonging the life of the water

heater. Certain water conditions will cause a reaction

between the rods and the water. Once the anodes are

depleted, the tank will start to corrode, eventually 

developing a leak.  The most common complaint asso-

ciated with the anode rod is a "rotten egg smell" pro-

duced from the presence of hydrogen sulfide gas dis-

solved in the water. Do not remove this rod permanently

as it will void any warranties, stated or implied. A spe-

cial anode is available for this complaint. This rod may

reduce but not eliminate water odor problems. The

water supply system may require special filtration

equipment from a water conditioning company to suc-

cessfully eliminate all water odor problems. 

Artificially softened water is exceedingly corrosive

because the process substitutes sodium ions for mag-

nesium and calcium ions. The use of a water softener

may decrease the life of the water heater tank. 

The anode rods should be removed from the water

heater tank every 3 years for inspection. If the rods are

more than 50% depleted, the anode rods should be

replaced. 

In replacing the anodes:

1. Turn off gas supply and electrical power to the 

water heater.

2. Shut off the water supply and open a nearby 

hot water faucet to depressurize the water tank.

3. Drain approximately 5 gallons (19 l) of water 

from tank (Refer to “Draining and Flushing” for 

proper procedures). Close drain valve.

4. Remove old anode rods.

5. Use Teflon® tape or approved pipe sealant on 

threads and install new anode rods.

6. Turn on water supply and open nearby hot 

water faucet to purge air from water system.

7. Restart the water heater as directed under 

“Operating Your Water Heater.” See the "Repair

Parts Illustration" for anode rod location.

Pilot Burner and Main

Burner Assembly Inspection

To access the pilot burner and main burner for inspec-

tion:

1.  Turn off gas at main shutoff valve and turn off 

electrical power.

2.  Disconnect the gas supply line from the gas valve.

3.  Remove the 2 screws holding the Pilot & Main 

Burner Assembly in place. See Figure 17 for 

location of screws.

4.  Carefully slide the assembly out of the water heater.

5. If needed, use a brush or vacuum to clean any soot

or debris from the burners.

6. Check for correct alignment of burners before 

sliding assembly back into the water heater.

7. Carefully slide Pilot/Burner Assembly back into the 

water heater.

8.  Replace and sufficiently tighten the two screws 

holding the Pilot/Burner Assembly in place.

9. Reconnect the gas supply line to the gas valve.

10. Turn on gas at main shutoff valve.

11. Check for gas leaks and proper operation on the 

unit after servicing.

Gas Valve Removal and

Replacement

It is recommended that this maintenance be performed

by a qualified service technician.

1. Turn the thermostat to its lowest setting.

2. Turn off gas at manual gas shut-off valve 

(see figure 10 for reference) and disconnect 

electrical power from water heater.

2. Unplug the 4 wires located on the gas valve. Label

wire position for correct reattachment.

3. Disconnect pilot tube from the gas valve.

4. Disconnect the main gas line from the gas valve. 

Use care not to crack the gas valve housing.

5. Carefully unscrew the gas valve from the burner 

assembly.

Important:

When removing gas control valve do not

use a pipe wrench or vise to grip the body.

Figure 17: Pilot/Burner Assembly Removal

Содержание 71681

Страница 1: ...456 9805 When calling for assistance please have the following information ready 1 Model number 2 7 digit product number 3 Serial number 4 Date of installation 5 Place of purchase Table of Contents 2...

Страница 2: ...Accessibility 5 Combustion Air Supply and Ventilation 6 9 Water System Piping 10 13 Gas Supply and Piping 14 15 Electrical Connections 16 Wiring Diagram 17 Installation Checklist 18 Operating Your Wat...

Страница 3: ...nufacturer and seller of this water heater will not be liable for any damages injuries or deaths caused by failure to comply with the installation and operating instructions outlined in this manual Th...

Страница 4: ...heater as close to the gas vent as practical Consider the vent system piping and combustion air supply requirements when selecting the water heater location The venting system must be able to run fro...

Страница 5: ...provided for inspection and service Figure1 Minimum Clearance Locations Important The water heater should be located in an area where leakage of the tank or connections will not result in dam age to...

Страница 6: ...unprotected com bustible surfaces If sidewall venting is necessary a power vent kit is required For availability contact 1 800 456 9805 Vents that run through unconditioned spaces where below freezin...

Страница 7: ...west draft control device The bottom opening shall be located neither more than 18 inches 450 mm nor less than 6 inches 150 mm above floor level General Where an exhaust fan or any other air consuming...

Страница 8: ...level of the appliance having the largest input Notes 1 Maximum lenght of ducts in column A is 20 equivalent feet 6 1 meters 2 Maximum lenght of ducts in column B is 50 equivalent feet 15 2 meters c...

Страница 9: ...the components in any way Place the damper on the water heater see figure 3A Align the four pilot holes on top of the water heater with the 4 corresponding holes on the damper bracket and secure with...

Страница 10: ...public restroom sinks etc 4 If installing the water heater in a closed water system install an expansion tank in the cold water line as specified under Closed System Thermal Expansion Page 12 5 Instal...

Страница 11: ...r Pre Heater Pre Heated Water to the Booster Outlet Boosted Temperature 1 1 2 Cold water supply Thermal Expansion Tank Pressure Reducing Valve Thermometer Shut off valve Shut off valve Check Valve Shu...

Страница 12: ...T install this water heater with iron piping The system should be installed only with piping that is suit able for potable drinkable water such as copper CPVC or polybutylene DO NOT use PVC water pipi...

Страница 13: ...y be damaged or not adequate for the working pressure of the new water heater Do not place any valve or piping between the relief valve and the tank The Temperature Pressure Relief Valve Must not be i...

Страница 14: ...ize of other materials Follow the instructions below and reference Figure 10 for gas piping installa tion 1 Install a readily accessible manual shut off valve in the gas supply line as recommended by...

Страница 15: ...m the gas supply piping system by closing its manual shut off valve U L recognized fuel gas and carbon monoxide CO detectors are recommended in all applications and should be installed using the manuf...

Страница 16: ...he electrical service box 2 Loosen the screws securing the access panel to the electrical compartment The electrical wiring diagram can be found on the inside of the access panel Set the access panel...

Страница 17: ...17 17 WIRING DIAGRAM...

Страница 18: ...d in any way Vent Termination Vertical Vertical gas vents must terminate with a listed cap or other roof assembly and be installed according to their manufacturer s instructions Water System Piping Te...

Страница 19: ...d the appliance at floor level If you smell gas follow the instructions as given in the warning on the front page When your propane tank runs out of fuel turn off the gas at all gas appliances includi...

Страница 20: ...urner and can result in increased water temperatures at the hot water outlet A tempering valve should be installed in the hot water supply line to reduce the risk of scald injury Water Temperature Reg...

Страница 21: ...er is being used Do not confuse this with a tank leak Once the water reaches a temperature of 120 F 49 C and the tank warms up usually 1 2 hours the condensation will stop Important It is always recom...

Страница 22: ...tank leak Routine Preventative Maintenance At least annually a visual inspection should be made of the venting and air supply system piping systems main burner and pilot burner Check the water heater...

Страница 23: ...he water heater 2 Shut off the water supply and open a nearby hot water faucet to depressurize the water tank 3 Drain approximately 5 gallons 19 l of water from tank Refer to Draining and Flushing for...

Страница 24: ...ECO CLOSED Replace ECO Go to thermostat troubleshooting ow chart Go to thermostat troubleshooting ow chart YES YES Check for 24V between PV MV PV terminals ignition control module ICM Check spark wir...

Страница 25: ...24166 23010 21915 20879 10 C 19898 18968 18088 17253 16461 15710 14998 14322 13680 13071 20 C 12492 11942 11419 10922 10450 10000 9572 9165 8778 8409 30 C 8057 7722 7403 7099 6808 8532 6268 6016 5775...

Страница 26: ...Cover 3 Diptube Front Optional not pictured 17 Transformer 4 Diptube Back Optional not pictured 18 Ignition Control Module 5 Flue Baffles 19 Thermostat board 6 Clean Out Gasket 20 ECO Reset Board 7 Cl...

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