AMERICAN ULTRAVIOLET Lesco SUPERSPOT MK III Скачать руководство пользователя страница 8

 

KMM1002P 

 

       

6

      

2.0. 

Safety 

The  AUV/LESCO  UV  SPOTCURE  system  has  been  designed  to  operate  safely. 
Hundreds  of  AUV/LESCO  UV  curing  systems  are  in  operation  in  a  wide  variety  of 
industrial environments worldwide without any worker safety problems or health hazards. 
However, this equipment can present worker safety problems if care is not taken to install 
and operate it correctly. 

 

IT IS VERY IMPORTANT THAT ALL PERSONNEL USING THE EQUIPMENT 

BECOME FAMILIAR WITH THIS SAFETY INFORMATION. 

 

The  following  information  is  provided  concerning  various  aspects  of  worker  safety  with 
this  equipment.  Because  some  features  of  the  system  may  be  new  to  personnel  using 
the  equipment,  an  attempt  has  been  made  to  provide  a  fairly  extensive  background  on 
these  issues  as  well  as  to  reference,  where  feasible,  further  information  or  U.S. 
Government Standards. 

With care in installation and operation, coupled with adequate worker training, no unusual 
safety problems should arise. 

 

2.1. 

Ultraviolet Radiation 

Ultraviolet  radiation  (UV),  which  is  emitted  during  normal  operation  of  AUV/LESCO 
SPOTCURE systems, can be dangerous to the eyes and skin.  All personnel within close 
vicinity of direct UV light should be required to wear goggles with UV certified lenses or 
remain  behind  UV  blocking  light  shielding.    Personnel  should  also  be  prevented  from 
allowing  any  skin  surface  from  coming  within  close  proximity  of  the  high  intensity  light 
output(s).  

Additionally,  it  is  never  advisable  to  stare  directly  at  any  high  intensity  light  source, 
whether  visible or ultraviolet, for prolonged periods unless precautions have been taken 
to reduce both visible and ultraviolet light to safe levels.  Discomfort from excessive eye 
exposure  to  UV  light  typically  occurs  about  six  hours  after  exposure.    Personnel  who 
experience  eye  pain  after  possible  exposure  to  direct  UV  light  should  see  a  doctor 
immediately.  Highly focused radiation, whether UV or visible light, can ignite paper and 
similar combustible materials if brought in direct contact at or near the focal point.  Care 
should be taken to avoid this. 

The  American  Conference  of  Governmental  and  Industrial  Hygienists  (ACGIH)  and  the 
National  Institute  for  Occupational  Safety  and  Health  (NIOSH)  published  guidelines  on 
threshold  exposure.    These  values  are  related  to  the  different  UV  spectra  and  time  of 
exposure. 

There is no present US government standard on worker exposure to UV light.  However, 
there  is  a  NIOSH  document,  "Criteria  for  a  Recommended  Standard  -  Occupational 
Exposure  to  Ultraviolet  Radiation"  (No.  HSM  73-11009),  and  several useful publications 
are  available  from  the  Bureau  of  Radiological  Health  of  the  Food  and  Drug 
Administration. 

Содержание Lesco SUPERSPOT MK III

Страница 1: ...STEM Model VSM3003 TECHNICAL REFERENCE MANUAL AUV LESCO A Division of American Ultraviolet Company A WWW LESCOUV COM 23555 Telo Avenue Torrance CA 90505 10 6 10 This product conforms to CE Standards S...

Страница 2: ...Any repairs made after the original equipment warranty period has expired are warranted for ninety 90 days from the date the repaired equipment is shipped back to the purchaser After all warranties ha...

Страница 3: ...e returned at the purchaser s expense 3 All returns must be correctly packaged and shipped via an appropriate courier AUV West LESCO is not liable for any damage or charges incurred as a result of imp...

Страница 4: ...KMM1002P 2...

Страница 5: ...ly 11 3 2 5 Shutter Assembly 12 3 2 6 Timer Manual Selector Switch 12 3 2 7 Footswitch 12 3 2 8 Power Cord 12 3 3 BACK PANEL 13 3 3 1 Cooling Fans 13 3 3 2 Power Control Switch 14 3 3 3 IR Filter 14 3...

Страница 6: ...CTOR ASSEMBLY 27 6 6 SHUTTER 27 6 7 IR FILTER 27 6 8 LIGHTGUIDES 27 6 9 LIQUID FILLED 27 6 10 FIBER OPTIC 28 6 10 1 All Lightguides 29 7 0 DRAWINGS SCHEMATICS 30 7 2 INPUT OUTPUT CONNECTOR WIRING 34 7...

Страница 7: ...ght source whose output is collected and focused into one end of a flexible light guide The shutter is located between the light source and the lightguide entrance point The shutter is activated by ei...

Страница 8: ...lenses or remain behind UV blocking light shielding Personnel should also be prevented from allowing any skin surface from coming within close proximity of the high intensity light output s Additional...

Страница 9: ...or more efficient use of counter top space The optical assembly is located in the upper compartment The top cover is secured by loosening four quarter turn captive Phillips head fasteners The power su...

Страница 10: ...ains the optical transmission assembly bulb reflector optical feedback sensor and electrical lamp connections The function of each component in the lamp housing is described below Reflector Lightguide...

Страница 11: ...it impossible to assign a conclusive value to bulb life under intermittent operation As a general rule it is recommended that if the unit is to be used again within the next 4 hours it should be left...

Страница 12: ...of energy from the bulb 3 1 5 Bulb Reflector Module The Bulb Reflector Module is a detachable assembly consisting of the bulb metal holder and an elliptical reflector The bulb is optically aligned wi...

Страница 13: ...t also supports the shutter assembly optical feedback sensor lightguide safety switch and infrared filter The lightguide transmits UV energy most efficiently when it is straight Bends in the lightguid...

Страница 14: ...he MK III 3 2 6 Timer Manual Selector Switch The Timer Manual toggle switch is located next to the bottom cooling fan on the recessed panel at the rear of the unit In the Timer position pressing the f...

Страница 15: ...ots 3 3 1 Cooling Fans The fan system is used to maintain the optimum temperature of the Lamp while cooling the optics and electronics The bottom fan is used for intake and the upper fan is used for e...

Страница 16: ...ns The filter function is to screen out the unwanted radiation from the focused light provided by the reflector thus protecting the lightguide as well as the work surface from excessive heat 3 3 4 Opt...

Страница 17: ...ptional Footswitch with 6 foot lead and phone jack UV Protection Goggles SUPERSPOT MK III Manual The MKIII must never be placed with the front panel facing downwards This places the cathode of the lam...

Страница 18: ...erating and the shutter is open a concentrated beam of UV light is emitted from the light exit port UV light is hazardous to the eyes and skin Never open the shutter without wearing protective goggles...

Страница 19: ...he chassis This will allow access into the bulb reflector assembly 3 Remove the packing material from the bulb and the nut from the bulb base Then insert the bulb into the base of the reflector Be car...

Страница 20: ...ok into the emitting end of the lightguide Use proper shielding at all times Safety glasses are provided with each system Avoid exposing skin to UV light Shielded UV enclosures and safety glasses are...

Страница 21: ...er line the MKIII will be connected to Remove the bottom cover by undoing the six button head screws The voltage selector connector is located on the motherboard of the power supply near the front of...

Страница 22: ...re 1 Detail A A To change from 120VAC to 240VAC input move the connector shown in Detail A A 1 pin position forward as shown above Figure 1A Voltage Setting See Detail A A Voltage Selection Connector...

Страница 23: ...essure from the footswitch if in Manual mode or wait for timed shutter open period to expire 4 4 3 Proper Light Exposure UV light is most effective when it is perpendicular to the work surface the eff...

Страница 24: ...t will be emitted from light exit port The shutter will close automatically when the preset time has elapsed 4 5 3 Proper Light Exposure UV light is most effective when it is perpendicular to the work...

Страница 25: ...be set by adjusting the potentiometer located in the rear of the unit while measuring the output of the lightguide with a calibrated NIST traceable radiometer Turning the potentiometer counter clockwi...

Страница 26: ...ossible from the upper output limit This would allow more reserve to compensate for bulb output decay 5 2 Optical Feedback Problems 1 Setting the reference voltage too low outside the operating range...

Страница 27: ...cohol Let unit air dry before applying power 6 2 1 Air Filter Cleaning The MK III has two fans located at the rear panel each of the fans is equipped with a removable air filter To remove the air filt...

Страница 28: ...A in first line Jumpered in second line Spare fuse 4A For 220vac Fuse 2A in first line Remove the jumper Install a 2A fuse in second line Correct fuse placement in holder No fuse Correct Incorrect Con...

Страница 29: ...it should be replaced to prevent failures or mis operation every 10 million operations 6 7 IR Filter The IR filter is a specially coated high quality quartz plate The filter is a highly critical compo...

Страница 30: ...r or accidentally apply curable material to the guide end tips Clean the quartz end tips with alcohol on a regular basis and check transmission levels at least every 100 operating hours more often if...

Страница 31: ...se serious damage to the fiber Following these general guidelines and proper preventive maintenance will give you the expected long life of your FOLG Please make sure you keep it clean and working pro...

Страница 32: ...e MKIII system and accessories 7 1 Main Schematic MKIII with VUM1022 HP Interface MKIII with VUM1022 Interface 7 2 Input Output Connector Wiring I O Interface Option VUM1022 HP I O Interface Option VU...

Страница 33: ...KMM1002P 31...

Страница 34: ...KMM1002P 32...

Страница 35: ...KMM1002P 33...

Страница 36: ...PUT PULSING 1Hz WHEN ALARM IS ON INPUT COMMON INPUT CONTINUITY BETWEEN PINS 1 2 WILL ACTIVATE SHUTTER OUTPUT PIN 3 18VDC TO PIN 6 WHEN POWER ALERT CONDITION EXISTS 24VDC SUPPLY 25mA MAX OUTPUT 24 VDC...

Страница 37: ...G 1Hz WHEN ALARM IS ON INPUT CONTINUITY BETWEEN PINS 1 2 WILL ACTIVATE SHUTTER INPUT COMMON OUTPUT PIN 3 TO PIN 6 WHEN POWER ALERT CONDITION EXISTS OUTPUT PINS 4 TO PIN 6 WHEN LAMP ON 24VDC SUPPLY 25m...

Страница 38: ...T CONTINUITY BETWEEN PINS 1 6 WILL ACTIVATE SHUTTER SHUTTER SAFETY INTERLOCK 250mA INDUCTIVE LOAD OUTPUT PIN 3 TO PIN 6 WHEN POWER ALERT CONDITION EXISTS SHUTTER SAFETY INTERLOCK 250mA INDUCTIVE LOAD...

Страница 39: ...TION FUNCTION 2 1 3 5 7 6 4 NOTE LIMIT CURRENT THROUGH OUTPUTS 3 4 TO 30mA MAX OUTPUT PULSING 1Hz WHEN ALARM IS ON OUTPUT PIN 3 TO PIN 6 WHEN POWER ALERT CONDITION EXISTS OUTPUT COMMON OUTPUT PINS 4 T...

Страница 40: ...KMM1002P 38 7 2 5 Shutter Activate Input Wiring 1 1 2 2 FOOT SWITCH SOLID STATE 250mA INDUCTIVE...

Страница 41: ...er AIB1001 8 2 Optional Liquid filled Lightguides 5mm x 1M OLB1003 5mm x 1 5M OLB1004 5mm x 3M OLB1009 Dual 2 x 3mm x 1M OLB1001 Dual 2 x 3mm x 1 5M OLB1002 Trifurcated 3 x 3mm x 1 5M OLB1012 8mm x 1M...

Страница 42: ...voltage configuration 120 220 VAC If unit is configured for 120VAC and 220VAC power is applied the unit will blow fuses Power supply may be damaged Check AC voltage jumper and apply correct voltage R...

Страница 43: ...itch is plugged in if applicable and is in proper operation following procedures in section 9 5 above Turn power OFF Remove bottom cover Disconnect solenoid connector from main harness Verify shutter...

Страница 44: ...or AUV LESCO website WARNING Bulbs are extremely hot when first shut off and can cause severe burns Disconnect and remove the lamp inspect the bulb visually Note Do not touch quartz surfaces particul...

Страница 45: ...tor If 24 VDC is present then change the fan If no voltage is present replace the power supply Timer Not Running Power is on fans are running and front panel is on Verify that the footswitch is plugge...

Страница 46: ...KMM1002P 44 Appendix A Agency Approvals...

Страница 47: ...KMM1002P 45...

Страница 48: ...KMM1002P 46...

Страница 49: ...KMM1002P 47...

Страница 50: ...KMM1002P 48 Appendix B UV Protective Eye Glasses...

Страница 51: ...tput graphs of our various filters on the UV Spot Cure series Filter OFB1004 280nm 480nm 0 1000 2000 3000 4000 200 300 400 500 600 700 800 Intensity counts Wavelength nm Filter OFB1008 280nm 400nm 0 1...

Страница 52: ...lter OFB1013 275nm 500nm 0 1000 2000 3000 4000 200 300 400 500 600 700 800 Intensity counts Wavelength nm Filter OFB1014 280nm 320nm 0 1000 2000 3000 4000 200 300 400 500 600 700 800 Intensity counts...

Страница 53: ...KMM1002P 51 Filter OFB1019 400nm 500nm Filter OFB1021 320nm 420nm 0 1000 2000 3000 4000 200 300 400 500 600 700 800 Intensity counts Wavelength nm...

Страница 54: ...FOR SPARE PARTS SALES OR SERVICE CALL AUV LESCO ADivisionofAmericanUltravioletCompany 23555 TELO AVENUE TORRANCE CA 90505 USA PHONE 310 784 2930 800 615 3726 FAX 310 784 2929 800 905 3726 E mail Sales...

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