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COMMON ISSUES

CONDITION

Burner will 
not ignite

Burner flame
floats-lifts off 
ports 

Burner flame
yellow lazy  

Burner flame
too high

Flame burns 
at orifice 

Pilot will not 
remain lit 

No gas
Dirt in gas line
Pilot line clogged 
Main burner line clogged 
Defective thermostat 
Thermostat set too low 
Heater installed in confined area 
Defective gas valve 
High gas pressure 
Orifice too large 
Flue clogged 
Heater installed in confined area 
Cold drafts 
Insufficient secondary air 
Low gas pressure 
Flue clogged 
Main burner line clogged 
Heater installed in confined area 

Low gas pressure 
Defective thermostat 
No gas 
Dirt in gas lines 
Pilot line clogged 

Check with utility 
Replace with new thermostat 
Check with utility 
Notify utility-install dirt trap in gas lines 
Clean-check for source of trouble & correct 

Insufficient secondary air 
Orifice too large 
Low gas pressure 
Burner surface damaged

Check with utility 
Replace burner

Clear the area near the heater 
Replace with correct orifice 

Clear the area near the heater 
Check with utility 
Clean-check for source of trouble & correct 
Clean-check for source of trouble & correct 
Provide ventilation by use of louvers in wall or duct 

Check with utility 
Replace with correct orifice 
Clean-check for source of trouble & correct 
Provide ventilation by use of louvers in wall or duct 
Check source & correct 

Check with utility 
Notify utility-install dirt trap in gas lines 
Clean-check for source of trouble & correct 
Clean-check for source of trouble & correct 
Replace with new thermostat 
Turn temperature dial to desired temperature 
Provide ventilation by use of louvers in wall or duct 
Replace with new gas valve 

CAUSE

REMEDY

Pilot flame 
too small 

Low gas pressure 

Check with utility 

Pilot  line clogged 

Clean-check for source of trouble & correct 

Pilot line not clogged 

Adjust pilot 

FOLLOWING IS A LIST OF THE MOST COMMON COMPLAINTS RELATED TO THE USE OF WATER HEATERS. MANY COMPLAINTS 
ARE DUE TO ITEMS NOT DIRECTLY RELATED TO THE WATER HEATER. DO NOT ATTEMPT TO SERVICE THE WATER HEATER OR 
PERFORM OTHER RECOMMENDATIONS ON THIS LIST UNLESS YOU ARE TRAINED AND QUALIFIED TO DO SO.

Figure 16

PILOT AND MAIN BURNER

WATER HEATER SOUNDS

I. Possible noises due to expansion and contraction of some metal parts during periods of heat-up and cool-down do not represent harmful or 
dangerous conditions.
2. Sediment buildup in the tank bottom will create varying amounts of noise, and left in the tank, will cause premature tank failure.
3. Condensation causes sizzling and popping within the burner areas during heating and cooling periods and should be considered normal. See 
Condensation.

DRAINING

The water should be drained if being shut down during freezing temperatures. Also, periodic draining and cleaning of sediment from the tank may 
be necessary. See Page 22.
I. Turn gas valve knob clockwise to the OFF position.
2. Close the cold water inlet valve to the heater.
3. Open a nearby hot water faucet.
4. Open the heater drain valve.
5. If the heater is going to be shut down and drained for an extended period, the drain valve should be left open.

THIS WATER CAN BE HOT

WARNING

THIS WATER HEATER SHOULD NOT BE USED TO HEAT A SPA OR 
HOT TUB

THIS WATER HEATER IS NOT INTENDED OR SUITED FOR USE WITH A HOT TUB OR SPA AND MAY NOT BE USED FORTHIS 
PURPOSE.

SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER, SERVICE AGENCY, OR GAS SUPPLIER.

CAUTION

PILOT

MANIFOLD

BURNER

Содержание PLC 100-76

Страница 1: ...e Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your ga...

Страница 2: ...OUR RECEIPT TO SHOW TO THE SERVICE PERSON IF SERVICE IS REQUIRED OPERATING INSTALLATION AND SERVICE MANUAL STORAGE TYPE GAS WATER HEATER WITH FLUE DAMPER WARNING If the information in these instructio...

Страница 3: ...ts Water temperature over 125 F can cause severe burns instantly or death from scalds Children disabled and elderly are at highest risk of being scalded See instruction manual before setting temperatu...

Страница 4: ...d replace anode Install in location with drainage Fill tank with water before operation Be alert for thermal expansion Refer to instrucion manual for installation and service Improper installation and...

Страница 5: ...EATER WITH WATER INSTALLATION CHECK LIST NATURAL GAS MODELS L P PROPANE BOTTLED GAS MODELS OUT OF FUEL EXPOSURE TO WATER INSTRUCTIONS FOR CLEANING TANK TO RETURN WATER HEATER TO OPERATION VACATION COM...

Страница 6: ...E THIS MANUAL HAS BEEN PREPARED TO ACQUAINT YOU WITH THE INSTALLATION OPERATION AND MAINTENANCE OF YOUR GAS WATER HEATER AND TO PROVIDE IMPORTANT SAFETY INFORMATION WE URGE YOU TO READ ALL INSTRUCTION...

Страница 7: ...ion adjustment alteration service or maintenance can cause injury or property damage Refer to this manual For assistance or additional information consult a qualified installer service agency or the g...

Страница 8: ...ude Contact the company listed on the rating label when ordering high altitude constructed water heaters For any questions not covered in this booklet contact your dealer or write to us at the address...

Страница 9: ...rents NOTE HEATER SHALL BE LOCATED OR PROTECTED SO IT IS NOT SUBJECT TO PHYSICAL DAMAGE BY MOVING VEHICLES OR AREA FLOODING Typical Installation in Residential Garages Illustration copyright by the Am...

Страница 10: ...the water heater and the combustion air inlet must be in the same atmospheric pressure zone Large exhaust fans in kitchens or other locations can lower the air pressure inside an enclosure and interfe...

Страница 11: ...r to check the installation for venting and for spillage all around the draft hood relief opening after five minutes of operation the method to check for flue products spillage should utilize a flame...

Страница 12: ...e a good grade of pipe joint compound Be familiar with the location of the shut off valve in the cold water line feeding the water heater See Figure 5 If a valve is not present one shall be installed...

Страница 13: ...ft 91 cm above if within 10ft 3m Horizontally E Clearance to unventilated 12 in L Above paved sidewalk or paved driveway located on public property 7 ft 2 13 m for mechanical draft systems category I...

Страница 14: ...H SUITABLE DRAIN OPEN DRAIN HAND HOLE CLEAN OUT T P RELIEFVALVE COLDWATER INLET SHUT OFFVALVE EXPANSIONTANK STORAGETANK CHECK VALVE DRAINVALVE Use an ExpansionTank in a closed water system ColdWater S...

Страница 15: ...ff valve Shut off valve Shut off valve Shut off valve Bleed valve System return Union Union Expansion tank Water supply Back flow preventers PUMP SINGLE COMMERCIAL GAS MODEL TOP CONNECTIONS WITH RETUR...

Страница 16: ...er commercial or household products When urned vapors from these products form highly corrosive acid compounds These products should not be stored or used near the water heater or air inlet Combustion...

Страница 17: ...ommunicating with the outdoors through vertical ducts each opening shall have a minimum free area of 1 square inch per 4 000 BTU per hour of total input rating of all equipment in the enclosure Figure...

Страница 18: ...equipment in the enclosure Illustration for Figures 6 9 copyright by the American Gas Association Used by permission of the copyright holder MECHANICAL EXHAUSTING AND FIREPLACES the operation of air...

Страница 19: ...ground level will serve as pockets for accumulation of leaking gas Before lighting sniff at floor level IF YOU SMELL GAS follow applicable instructions on Front Cover or Page 21 DO NOT OPERATE APPLIAN...

Страница 20: ...e cigar or pipe Do not smoke If hydrogen is present there will probably be an unusual sound such as air escaping through the faucet as the water begins to flow Remember no smoking or open flame near t...

Страница 21: ...the water flow may cause property damage The discharge line 1 Must not be smaller than the pipe size of the relief valve 2 Must not be plugged or blocked 3 Must be of material capable of withstanding...

Страница 22: ...ING THE HEATER WITH WATER 1 Close the heater drain valve by turning the handle to the right clockwise The drain valve is on the lower front of heater 2 Open the cold water supply valve to the heater 3...

Страница 23: ...ure 5 Approved pipe joint compound used Soap and water solution used to check all connections and fittings for possible gas leaks The installer to visually determine that the main burner flames are bu...

Страница 24: ...t FLOOR LEVEL IF YOU SMELL GAS FOLLOW THESE RULES 1 Open windows 2 Get all people out of the building 3 DO NOT light matches Extinguish any open flame 4 DO NOT touch electrical switches on or off 5 SH...

Страница 25: ...dge 7 After tank has cooled remove loose scale and lime deposits from inside tank being careful not to break glass lining TO RETURN WATER HEATER TO OPERATION I Replace hand hole clean out gasket 2 Re...

Страница 26: ...140 F a mixing valve or other means should be installed in the domestic potable hot water supply to limit the RISK OF SCALD DAMAGE SOME JURISDICTIONS may require a backflow preventer in the incoming c...

Страница 27: ...D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control...

Страница 28: ...IMIT The thermostat on this water heater is equipped with a high temperature limit switch ECO The ECO will shut off the gas supply to the burner and pilot in the event the water temperature exceeds 19...

Страница 29: ...urner and pilot flames Observation of the gas flame should show the burner flame to be a soft blue with the suggestion of slight yellow tips It is to be noted that the flame of a light color may not b...

Страница 30: ...d if being shut down during freezing temperatures Also periodic draining and cleaning of sediment from the tank may be necessary See Page 22 I Turn gas valve knob clockwise to the OFF position 2 Close...

Страница 31: ...eplace with correct orifice Clear the area near the heater Check with utility Clean check for source of trouble correct Clean check for source of trouble correct Provide ventilation by use of louvers...

Страница 32: ...ice too small Thermostat set too low Sediment or lime in tank Heater too small for job Wasted hot water Clear the area near the heater Check with utility Replace with correct orifice Turn temperature...

Страница 33: ...number from the following list part description voltage and wattage when applicable It is imperative that replacement of main burner orifices pilot burner and gas valve be ordered for the gas type Nat...

Страница 34: ...29 REPLACEMENT PARTS ILLUSTRATION STANDARD MODEL SHOWN Figure 17 1 2 3 4 5 6 7 8 9 10 11 12 13...

Страница 35: ...NG POTABLE WATER HEATING SYSTEM WATER POTABLE HEATING AND SPACE HEATING NON SCALD TEMPERING VALVE SUGGESTED PIPING ARRANGEMENT FOR TOP CONNECTIONS TEMPERED POTABLE WATER COLD WATER INLET RETURN FROM H...

Страница 36: ...REV APRIL 2021 ITEM 420011141900 561 New York Drive Pomona California 91768 Toll Free 800 900 9063 Fax 909 392 7302...

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