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20 Gear Drive, Plymouth Ind. Park, Terryville, CT 06786

Tel: (860) 585-1254  Fax: (860) 584-1973  http://www.amci.com

Installing the RD750

21

Encoder Output Wiring  (continued)

The RD750 can output 5 Vdc or 12 Vdc differential signals.  

Setting the Encoder 

Jumper

, which is found on page 15, shows the location of the jumper used to set the out-

put voltage.  Verify the input voltage range of any equipment you attach to the encoder 
outputs.  Operating the encoder outputs at 12 Vdc can potentially damage equipment 
that is designed for a 5 Vdc signal.

Determining the TR Setting of a Control Transformer Resolver

Once the drive is powered, the RD750 may require configuration changes to work properly with a control 
transformer resolver.  A true RMS voltmeter or oscilloscope will simplify the process, but the Resolver Status 
LED can also be used to make the changes.

With a True RMS Meter or Scope

1) Measure and record the voltage across the ±REF (R1-R2) connections on the resolver input connector.

2) Measure and record the voltage across the ±SIN (S2-S4) connections.  If possible, rotate the resolver until 

this voltage is at its minimum, which should be in the millivolt range.

3) Measure and record the voltage across the ±COS (S1-S3) connections.

If you were able to rotate the resolver until the ±SIN voltage was at its minimum

, the effective TR for your 

control transformer is ±COS voltage / ±REF voltage.

If you were not able to rotate the resolver

, the effective TR for your control transformer is:

Refer back to the 

DIP Switch Settings

 section on page 16 and set your DIP switch settings to the closest opti-

mal TR setting that you can.  Cycle power to the drive or issue a software reset command to re-initialize the 
RD750.  At this point, the LED2 Status LED should be on and green.  If this is not the case, refer back to fig-
ure 4, 

LED2 (Resolver State) Blink Patterns

 on page 11 for additional information on the state of the resolver 

connection.

With the Resolver Status LED (LED2)

If you followed the instructions for initial setup, you set the TR DIP switch settings to a value of 0.50.  When 
you apply power to the drive, LED2 on the RD750 will most likely be in one of three states:

On Green:  Resolver is being read successfully

Blinking Red with a short “on” time:  Resolver TR is lower than expected, decrease the DIP switch set-
ting.

Blinking Red with a long “on” time:  Resolver TR is higher than expected, increase the DIP switch set-
ting.

In order to set the TR, you will have to:

1) Manually change the DIP switch settings either up or down depending on the state of LED2.

2) Cycle power to the drive or issue a software reset command to force the RD750 to read the state of the 

DIP switches

3) Check the new state of LED2 and continue these steps until you find the proper setting.

Ideally, you will find the entire range of settings where the resolver can be read successfully and set the TR 
setting to the center of this range.

TR

±SIN voltage

2

±COS voltage

2

+

±REF Voltage

=

Содержание PowerFlex 750 Series

Страница 1: ...MICRO CONTROLS INC ADVANCED U s e r M anual Manual 940 0E013...

Страница 2: ...ce free of charge any equipment covered by this warranty which is returned shipping charges prepaid within eighteen months from date of invoice and which upon examination proves to be defective in mat...

Страница 3: ...ontrol Transformers 12 Single and Multi Speed Resolvers 13 Resolver Tracking Speed 13 Specifications RD750 Specifications 14 Installing the RD750 Setting Encoder Jumper and DIP Switches 15 RD750 Orien...

Страница 4: ...Table of Contents ADVANCED MICRO CONTROLS INC 4 Notes...

Страница 5: ...esigned to be used in both printed and on line formats Its on line form is a PDF document which requires Adobe Acrobat Reader version 7 0 to open it Bookmarks of all the chapter names section headings...

Страница 6: ...ss reference text jumps you to referenced section HTML Reference When viewing the PDF version of the manual clicking on the HTML reference text will open your default web browser to the referenced web...

Страница 7: ...e sine and cosine return voltages multiple times for approximately sixty milliseconds With these readings the RD750 calculates the proper coefficient for an analog multiplier that adjusts the sine and...

Страница 8: ...onfiguration is simplified by closely emulating the Rockwell Automation 20 750 ENC 1 Single Incremental Encoder Option Module In any Rockwell Automation software that supports the PowerFlex 750 Series...

Страница 9: ...ical cycles generated per mechanical rota tion of the resolver s shaft For example when using 14 bit position resolution and a 2X speed resolver the Encoder PPR must be set to 16 384 x 2 4 8 192 Other...

Страница 10: ...Patterns Errors in communication with the host may occur if the slot the RD750 occupies is not configured as a Rock well Automation 20 750 ENC 1 Single Incremental Encoder Option Module Errors may als...

Страница 11: ...ion issue or a failure of the resolver or RD750 Resolver Fault occurs when there is an error with the resolver signals The RD750 checks the symme try of the sine and cosine voltages as well as their a...

Страница 12: ...rs The operating frequency remains the same The transformation ratio will not be what is stated on the resolver s label or its specifications sheet Most likely it won t even be the reciprocal of the s...

Страница 13: ...inusoidal outputs change which is the mechanical rotational rate of the resolver s shaft multiplied by the resolver s speed For example a 5X speed resolver whose shaft is rotating at a rate of 2 000 R...

Страница 14: ...45 Reference Output Voltage Set by Sensor Transformation Ratio Setting Programmable from 3 75 to 15 0 Vrms Factory Default of 10 30 Vrms Reference Output Current 50 mArms maximum Resolver Position Res...

Страница 15: ...ientation that the RD750 will have once it is installed in the drive Setting the Encoder Jumper The encoder jumper selects the output voltage of the encoder signals generated by the RD750 The two choi...

Страница 16: ...27 to 0 84 0 56 0 24 to 0 75 0 50 0 22 to 0 68 0 45 0 20 to 0 63 0 42 0 19 to 0 58 0 39 0 17 to 0 54 0 36 0 16 to 0 50 0 33 0 15 to 0 47 0 32 3 5 kHz 4 70 Vrms 7 0 kHz 8 45 Vrms 14 0 kHz 12 20 Vrms 1...

Страница 17: ...resolver s rated operating frequency and choose the closest available setting on the RD750 This includes using the 2 kHz setting for any resolver that has an operating frequency rating of 1 kHz to 2...

Страница 18: ...the resolver Operating a resolver at a voltage above its specified value rarely affects the accuracy of the resolver and this only occurs if the input power sat urates the cores of the resolver The RD...

Страница 19: ...the same procedure shared by all Allen Bradley option modules 1 Firmly press the module edge connector into the desired port Note that the RD750 can only be installed in ports 4 or 5 2 Tighten the top...

Страница 20: ...the Belden 9873 or 9730 cable to the resolver input connector on the RD750 Figure 9 Resolver Input Wiring Reversing Count Direction There are two ways to reverse count direction One option is with th...

Страница 21: ...voltage If you were not able to rotate the resolver the effective TR for your control transformer is Refer back to the DIP Switch Settings section on page 16 and set your DIP switch settings to the c...

Страница 22: ...te of this bit affects the operation of the PowerFlex drive It is strongly sug gested that this bit always be reset to 0 If this bit is set to 1 the PowerFlex drive will ignore errors reported in the...

Страница 23: ...by a clear fault command Bit 9 Inv Home In State of the corresponding bit in the Encoder Cfg parameter Not used by the RD750 Bit 10 Home Input A Home Input is not available on the RD750 This bit is a...

Страница 24: ...or in resolver cabling Bit 6 Excessive Phase Err The phase shift between the Reference and Sine Cosine signals has changed significantly during machine operation This is usually an indication of an in...

Страница 25: ...Loss Cfg The drive checks the value of the Phase Loss Count parameter P7 every millisecond and calculates a running sum over an eight millisec ond time period This fault occurs whenever the eight mil...

Страница 26: ...he CIP Sync protocol and verify that the fol lowing parameters are set correctly The Electronic Keying parameter must be set to Exact Match or Compatible Keying The Time Sync Connection parameter must...

Страница 27: ...20 Gear Drive Plymouth Ind Park Terryville CT 06786 Tel 860 585 1254 Fax 860 584 1973 http www amci com Software Configuration 27 Notes...

Страница 28: ...NC 20 GEAR DRIVE TERRYVILLE CT 06786 T 860 585 1254 F 860 584 1973 www amci com Waste Electrical and Electronic Equipment WEEE At the end of life this equipment should be collected separately from any...

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