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Cleaning, maintenance and repairs

12.3

Maintenance plan - overview

•

Carry out maintenance work when the first interval is reached.

•

The times, running hours or maintenance intervals of any third
party documentation shall have priority.

After the first working run

Component

Servicing work

see

page

Workshop work

Tine connection

•

Inspect the bolts

Hydraulic system

•

Inspection for defects

•

Inspect for leaks

Weekly/every 50 working hours

Component

Servicing work

see

page

Workshop work

Hydraulic system

•

Inspection for defects

Tine connection

•

Inspect the bolts

Roller connection

•

Inspect the bolts

Disc carrier connection

•

Inspect the bolts

Scraper on the roller

•

Check the distance

As required

Component

Servicing work

see

page

Workshop work

Coulter

•

Replace

Tines

•

Replace

Disc XL041

•

Inspect for wear - replace when
the minimum diameter of
360 mm is reached

Disc segments

•

Replace

Lower link pin

•

Replace

Cenius 03 BAG0144.5 10.19

Содержание Cenius 3003

Страница 1: ...cultivator Cenius 3003 Cenius 3503 Cenius 4003 Special Super MG5552 BAG0144 5 10 19 Printed in Germany Read and observe this operating manual before using the machine for the first time Keep it in a s...

Страница 2: ...only harm himself but also make the mistake of blaming the machine for the reason of a possible failure instead of himself In order to ensure a good success one should go into the mind of a thing or m...

Страница 3: ...Postfach 51 D 49202 Phone E mail Hasbergen 49 0 5405 50 1 0 amazone amazone de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www amazone de Please send orders...

Страница 4: ...fore putting the machine into operation Only after careful reading will you be able to benefit from the full scope of your newly purchased machine Please ensure that all the machine operators have rea...

Страница 5: ...of not observing safety instructions 20 2 15 Safety conscious working 20 2 16 Safety information for users 21 2 16 1 General safety and accident prevention information 21 2 16 2 Hydraulic system 24 2...

Страница 6: ...8 3 Adjusting the stripper 63 9 Transportation 64 10 Use of the machine 65 10 1 Changing from transport to working position 65 10 2 Operation 65 10 3 Headland 65 11 Faults 66 12 Cleaning maintenance a...

Страница 7: ...always viewed in the direction of travel 1 3 Diagrams used Instructions for action and reactions Tasks to be carried out by the user are presented as numbered in structions Always keep to the order of...

Страница 8: ...tate To replace damaged warning pictograms Obligations of the user Before starting work anyone charged with working with on the ma chine is obliged To comply with the basic workplace safety instructio...

Страница 9: ...erator at the latest on the comple tion of the contract Guarantee and liability claims for damage to peo ple or goods will be excluded if they can be traced back to one or more of the following causes...

Страница 10: ...ical injury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may result in death or serious physical...

Страница 11: ...ion equipment Before each commissioning of the machine all the safety and protec tion equipment must be properly attached and fully functional Check all the safety and protection equipment regularly F...

Страница 12: ...in their assigned tasks and in the possible risks in the case of improper behaviour have been trained if necessary and have been in formed about the necessary protective equipment and measures 3 Peop...

Страница 13: ...bolted connections are firmly secured and tight en if necessary When the maintenance work is completed check the function of the safety devices 2 10 Constructive changes You may make no changes expan...

Страница 14: ...ties there is no guarantee that they have been designed and manufactured in such a way as to meet the requirements placed on them AMAZONEN WERKE accepts no liability for damage arising from the use of...

Страница 15: ...r labels The following diagrams show the arrangement of the warning picto grams on the machine Always keep all the warning pictograms of the machine clean and in a legible state Replace illegible warn...

Страница 16: ...e danger Warning pictograms explanation The column Order number and explanation provides an explanation of the neighbouring warning pictogram The description of the warning pictograms is always the sa...

Страница 17: ...injuries Keep a sufficient safety distance from the machine as long as the tractor engine is running Ensure that all other persons also keep a sufficient safety distance from the danger area of the m...

Страница 18: ...act a doctor immediately MD097 Risk of crushing and contusions between the rear of the tractor and the machine when coupling and uncoupling the machine These dangers can cause extremely serious and po...

Страница 19: ...operating manual MD114 This pictogram indicates a lubrication point MD199 The maximum operating pressure of the hydrau lic system is 210 bar MD225 Risk of crushing of the entire body due to standing...

Страница 20: ...ure of important machine functions Failure of prescribed methods of maintenance and repair Danger to people through mechanical and chemical impacts Risk to environment through leakage of hydraulic flu...

Страница 21: ...h a tractor which has been designed for this task and fulfils the power requirements When connecting machines to the tractor three point hydraulic system the attachment categories of the tractor and t...

Страница 22: ...a tion Do not wear loose fitting clothing Loose clothing increases the risk over being caught by drive shafts Only start up the machine when all the safety equipment has been attached and is in the sa...

Страница 23: ...combination tractor plus connected machine Check the brake power before moving off When turning corners with the machine connected take the broad load and balance weight of the machine into account Be...

Страница 24: ...e the hydraulic hose line checked at least once a year by a specialist for proper functioning Replace the hydraulic hose line if it is damaged or worn Only use AMAZONE original hydraulic hose lines Th...

Страница 25: ...he event of an acci dental earth contact Danger of explosion Avoid the production of sparks and naked flames in the vicinity of the battery The machine can be equipped with electronic components the f...

Страница 26: ...etighten them as necessary Before carrying out any maintenance repair and cleaning work ensure the lifted implement or lifted implement parts against un intended lowering When replacing work tools wit...

Страница 27: ...belts chains etc with a minimum ten sile strength greater than the total weight of the machine see Technical data Only attach your lifting gear to at the designated points Never remain in or enter th...

Страница 28: ...ch 2 Frame 3 Three row tine field 4 Coulters 5 Levelling unit spring tines concave disc arrangement 6 Trailing roller 7 Depth adjustment of the tines 8 Depth adjustment of the levelling unit 4 2 Safet...

Страница 29: ...rear reflectors 2 Warning signs 3 Red reflectors round 1 Front boundary lights 2 Warning signs Two side reflectors each left and right side not illustrated For France One additional warning sign per s...

Страница 30: ...ction of travel to right 20 Along the gradient Up the slope 20 Down the slope 20 The intended use also includes Compliance with all the instructions in this operating manual Execution of inspection an...

Страница 31: ...uction reasons Here the special safety regulations of the appropriate section shall be valid No one may stand in the machine danger area as long as the tractor engine is running with a connected PTO s...

Страница 32: ...ng 273 mm 292 mm 308 mm Number of tines 11 12 13 Number of tine rows 3 Maximum working depth 300 mm Overload protection of the tines Cenius Super tension spring Cenius Special shear bolt Levelling uni...

Страница 33: ...t 150 bar Implement hydraulic fluid HLP68 DIN 51524 The implement hydraulic fluid is suitable for the combined hydraulic fluid circuits of all standard tractor brands Control units See page 47 Three p...

Страница 34: ...Seed bed preparation The Cenius is equipped with a folding frame for attachment to the 3 point hitch of a tractor It consists of A three row tine field with spring tines that can be equipped with diff...

Страница 35: ...event of extreme overloading a shearing bolt additionally protects the tines Cenius Special Tines with over load protection by shear bolt In the event of an overload the bolt shears off 1 and has to b...

Страница 36: ...lix coulter used for average soil depths good mixing in of organic matter Narrow coulter used for topsoil loosening With deeper loosen ing rocks remain at the lower level Fig 1 1 Pointed coulter 2 Hel...

Страница 37: ...ulter 80 mm 4 C Mix coulter 100 mm 5 Double disc coulter 320 mm with deflector guide 100 mm 6 Wing coulter 350 mm C Mix coulter with wings that can be mounted separately only Cenius 03 7 C Mix HD 80 m...

Страница 38: ...Structure and function Method Working depth Double disc coul ter 320 mm 3 10 cm Wing coulter 8 12 cm C Mix 100 mm 10 20 cm C Mix 80 mm C Mix HD 80 mm 12 30 cm 38 Cenius 03 BAG0144 5 10 19...

Страница 39: ...function 5 4 Coulter arrangement Cenius 3003 Cenius 3503 Cenius 4003 The coulter arrangement recommended by the factory is illustrated However an individual arrangement is also possible Cenius 03 BAG0...

Страница 40: ...consist of a two rows of angular contact ball bearings with slip ring seal and oil filling and are maintenance free The discs are protected against overload by rub ber spring elements After passing a...

Страница 41: ...Structure and function 5 5 1 Cenius 3503 Adjustment concave discs The Cenius 3503 has adjustable concave discs The figure shows the standard settings of the concave discs Cenius 03 BAG0144 5 10 19 41...

Страница 42: ...ix with bolts and secure with linch pins For operation the boundary discs side closers can be secured in various holes Adjustable boundary discs The adjustable boundary discs option are ad justable in...

Страница 43: ...roller SW520 SW600 The cage roller can be used where lighter reconsolidation of the soil is required Disposes of a very good self propulsion Wedge ring roller KW580 with adjustable scraper Very well s...

Страница 44: ...e profile roller WW580 The angle profile roller is equipped with an ad justable cutting bar as an option Raising the knife holder with increased organic matter content reduces the risk of blocking Ver...

Страница 45: ...sitioning pin to lock the exact following harrow during road transport 3 Install the road safety bar for road transport 4 Depending on the harrow system adjust the harrow height so that it is free of...

Страница 46: ...Structure and function Spring mounted clearing system 167 For roller UW580 Spring blade system 142 For roller WW580 46 Cenius 03 BAG0144 5 10 19...

Страница 47: ...depending on the hydraulic function Latched for a permanent oil circulation Tentative activate until the action is executed Float position free oil flow in the control unit Marking Function Tractor c...

Страница 48: ...he hydraulic hoses for a correct tight seat Connected hydraulic hoses Must give without tension bending or rubbing on all move ments when travelling round corners May not scour other parts 1 Move the...

Страница 49: ...g the top link 2 positions each for coupling the lower link Depending on the installation of the bolted lower link pin a spread of Category 2 or 3 is reached up to 2015 Before dismounting the bolted l...

Страница 50: ...machine must satisfy the national road traffic regula tions Vehicle owner and vehicle operator are responsible for compli ance with the statutory provisions of the national road traffic reg ulations...

Страница 51: ...the tractor The tractor must achieve the brake delay specified by the tractor manufacturer even with the machine connected 6 1 1 Calculating the actual values for the total tractor weight tractor axle...

Страница 52: ...mounting or front weight or measure ment a1 m Distance from the centre of the front axle to the centre of the lower link connection See tractor operating manual or measure ment a2 m Distance between...

Страница 53: ...ction 6 1 1 7 6 1 1 4 Calculation of the actual total weight of the tractor implement combination H L V tat G T G G Enter the numeric value for the calculated actual total weight and the approved tota...

Страница 54: ...alculated values must be less than or equal to the permissible values WARNING Crush cut entanglement pulling in and impact hazards caused by poor stability and insufficient steering and braking capaci...

Страница 55: ...uch as installation adjustment troubleshooting cleaning maintenance and repairs When the machine is being operated As long as the tractor engine is running with a connected PTO shaft hydraulic system...

Страница 56: ...ore entering the danger area between the tractor and ma chine to couple or uncouple the the PTO shaft and supply lines See page 55 WARNING Risk of crushing and contusions between the rear of the tract...

Страница 57: ...link pins provided original pins for coupling the machine Visually check the upper and lower link pins for obvious defects whenever the machine is coupled Replace upper and lower link pins if there ar...

Страница 58: ...d machine 5 2 Secure the tractor against unintentional starting and rolling away See chapter Securing the tractor against uninten tional starting and rolling away from page 55 5 3 Connect the hydrauli...

Страница 59: ...elieve the top links 3 2 Unlock and uncouple the upper link hooks from the tractor seat 3 3 Relieve the lower links 3 4 Unlock and uncouple the lower link hooks from the tractor seat 3 5 Drive the tra...

Страница 60: ...hine See page 55 8 1 Working depth of the tines The working depth of the levelling unit is automatically adjusted when setting the working depth of the tines 8 1 1 Mechanical depth adjustment 1 Spindl...

Страница 61: ...chine and load the spindle using the roller 8 1 2 Hydraulic depth adjustment 1 Hydraulic depth adjustment 2 Scale with pointer that displays the working depth The values on the scale do not specify th...

Страница 62: ...st the working depth at the crank 3 Secure the adjustment using the linch pin Turn the crank to the right Reduce working depth Turn the crank to the left Increase working depth Set the depth at all th...

Страница 63: ...s 1 Loosen the bolts 2 Adjust the stripper in the slot 3 Tighten the bolts again Wedge ring rollers Do not adjust the distance between stripper and spacer ring to less than 10 mm to avoid excessive we...

Страница 64: ...of the attachment The transport width of 3 m must not be exceeded When driving on the road with the machine raised the oper ating levers on the tractor must be locked to prevent unin tentional lowerin...

Страница 65: ...operation in the float position of the rear three point attachment The depth is guided by the trailing roller During operation in the field the machine is only raised at the head lands and then lowere...

Страница 66: ...ine rows clog with crop material Raise the machine and lower again Build up of soil in front of the roller Raise the machine and lower again Reduce working depth Clogging of the packer roller Adjust t...

Страница 67: ...leaning servicing or maintenance work on the machine See page 55 DANGER During cleaning maintenance and repair work observe chapter Safety instructions for the user from page Seite 26 Always use suita...

Страница 68: ...pressure cleaner steam jet directly at lubrication points bearings rating plates warning signs and stickers Always maintain a minimum jet distance of 300 mm be tween the high pressure or steam jet cle...

Страница 69: ...Normal operating condi tions Extreme operating con ditions ARAL Aralub HL 2 Aralub HLP 2 FINA Marson L2 Marson EPL 2 ESSO Beacon 2 Beacon EP 2 SHELL Retinax A Tetinax AM Lubrication plan Designation...

Страница 70: ...s Inspect for leaks 75 X Weekly every 50 working hours Component Servicing work see page Workshop work Hydraulic system Inspection for defects 75 X Tine connection Inspect the bolts 73 Roller connecti...

Страница 71: ...ate the implement must not be set down on the coulters CAUTION Risk of injury from sharp edges Take special care when changing coulters Prevent the screws from turning in the square Always use protect...

Страница 72: ...for tight fit 12 4 3 Coulter replacement C Mix Clip Change the coulters using assembly iron 78708809 and a hammer 12 5 Installing and removing the disc segments workshop work Pay attention to the prel...

Страница 73: ...d setting discs raised the machine secured against unintentional lowering To replace the discs unscrew the four screw unions then retighten them 12 7 Tine connection Inspect the bolts of the tine conn...

Страница 74: ...eck the alignment of the bolts 1 Check the bolts 1 for tightness Check the roller bearing 2 for ease of movement 12 9 Disc carrier connection Inspect the bolts of the tine connection for tight ness Re...

Страница 75: ...the hydraulic hose lines are connected correctly Regularly check all the hydraulic hose lines and couplings for damage and impurities Have the hydraulic hose line checked at least once a year by a sp...

Страница 76: ...eria Replace hydraulic hose lines on determining any of the follow ing during the inspection Damage to the outer layer up to the ply e g scouring points cuts cracks Brittleness of the outer layer crac...

Страница 77: ...ines using protective co vers Cover sharp edged components The approved bending radii may not be exceeded When connecting a hydraulic hose line to moving parts the hose length must be appropriate so t...

Страница 78: ...Hydraulic circuit diagram 13 Hydraulic circuit diagram Depth setting tines Depth setting levelling 78 Cenius 03 BAG0144 5 10 19...

Страница 79: ...M 18x1 5 325 460 550 M 20 30 410 580 690 M 20x1 5 460 640 770 M 22 32 550 780 930 M 22x1 5 610 860 1050 M 24 36 710 1000 1200 M 24x2 780 1100 1300 M 27 41 1050 1500 1800 M 27x2 1150 1600 1950 M 30 46...

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