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25

Model

Minimum Recommended  Filter Size^

*MES960403BU 1 - 16 X 25 Side or Bottom
*MES960603BU 1 - 16 X 25 Side or Bottom

*MES960805CU 1 - 20 X 25 Bottom/2 - 16 X 25 Side Return

^ Larger filters may be used, filters may also be centrally located.

TABLE 7

Upright Installations

Depending on the installation and/or customer preference, 

differing filter arrangements can be applied.  Filters can be 

installed in the central return register or a side panel external 

filter rack kit (upflows).  As an alternative a media air filter 

or electronic air cleaner can be used as the requested filter.  

Figure 33 shows possible filter locations.

AIR FLOW

SIDE RETURN

EXTERNAL FILTER

RACK KIT

(EITHER SIDE)

Possible Upright Upflow

Figure 33

Horizontal Installations

Filters must be installed in either the central return register or in 

the return air duct work.

Startup Procedure & Adjustment

Furnace must have a 115 VAC power supply properly connected 

and grounded.  Proper polarity must be maintained for correct 

operation.  In addition to the following start-up and adjustment 

items, refer to further information in 

Operational Checks 

section.

Drain Trap Priming

The drain trap 

MUST

 be primed prior to furnace startup.  To 

prime, fill both sides of the drain trap with water.  This en

-

sures proper furnace drainage upon startup and prohibits the 

possibility of flue gases escaping through the drain system.

Furnace Operation

Purge gas lines of air prior to startup.  Be sure not purge lines into 

an enclosed burner compartment. Follow NFPA 54, National 

Fuel Gas Code 8.1.
Check for leaks using an approved chloride-free soap and 

water solution, an electronic combustible gas detector, or 

other approved method.

CAUTION

T

O

 

PREVENT

 

UNRELIABLE

 

OPERATION

 

OR

 

EQUIPMENT

 

DAMAGE

THE

 

INLET

 

GAS

 

SUPPLY

 

PRESSURE

 

MUST

 

BE

 

AS

 

SPECIFIED

 

ON

 

THE

 

UNIT

 

RATING

 

PLATE

 

WITH

 

ALL

 

OTHER

 

HOUSEHOLD

 

GAS

 

FIRED

 

APPLIANCES

 

OPERATING

.

Furnace Startup

1.  Close the manual gas shutoff valve external to the furnace.

2.  Turn off the electrical power to the furnace.

3.  Set the room thermostat to the lowest possible setting.

4.  Remove the burner compartment door.

NOTE:  

This  furnace  is  equipped  with  an  ignition  device 

which automatically lights the burner.  Do not try to light the 

burner by hand.

5.  Move the furnace gas valve manual con

trol to the OFF 

position.

6.  Wait five minutes then smell for gas. Be sure check 

near the floor as some types of gas are heavier than 

air.

7.  If you smell gas after five minutes, immediately follow 

the safety instructions in the 

Safety Considerations

 on 

page 3 of this manual.  If you do not smell gas after five 

minutes,  move the furnace gas valve manual control 

to the ON position.

8.  Replace the burner compartment door.

9.  Open the manual gas shutoff valve external to the furnace.

10. Turn on the electrical power to the furnace.

11. Adjust the thermostat to a setting above room temperature.

12. After the burners are lit, set the thermostat to desired 

temperature.

Furnace Shutdown

1.  Set the thermostat to the lowest setting.

  The  integrated  control  will  close  the  gas  valve  and 

extinguish flame.  Following a 30  second  delay,  the 

induced  draft  blower  will  be  de-energized.    The 

circulator blower will shut down when the time delay 

expires (Time delay is selectable on all models).

2.  Remove the burner compartment door and move the 

furnace gas valve manual control to the OFF position.

3.  Close the manual gas shutoff valve external to the 

furnace.

4.  Replace the burner compartment door.

Gas Supply Pressure Measurement
Gas Pressure Test

The line pressure supplied to the gas valve must be within the 

range specified on Table 4 on page 21. The supply pressure 

can be measured at the gas valve inlet pressure tap or at a 

hose fitting installed in the gas piping drip leg.  The supply 

Содержание MES96 U Series

Страница 1: ...R SERVICE PROCEDURES IF YOU SERVICE THIS UNIT YOU ASSUME RESPONSIBILITY FOR ANY INJURY OR PROPERTY DAMAGE WHICH MAY RESULT IN ADDITION IN JURISDICTIONS THAT REQUIRE ONE OR MORE LICENSES TO SERVICE THE...

Страница 2: ...Air Opening Upflow Models 24 Filters Read This Section Before Installing The Return Air Duct work 24 Upright Installations 25 Horizontal Installations 25 Drain Trap Priming 25 Furnace Operation 25 Ga...

Страница 3: ...me trap at time of installation may have a negative effect on combustion quality and pressure switch action WARNING FIRE OR EXPLOSION HAZARD Failue to follow safety warnings exactly could re sult in s...

Страница 4: ...d other discounts or reductions Copy of the inspection report issued by carrier s representative at the time damage is reported to carrier Electrostatic Discharge ESD Precautions NOTE Discharge your b...

Страница 5: ...n instructions provided and per local and national codes It must be installed indoors in a building constructed on site It must be part of a ducted system and not used in a free air delivery applicati...

Страница 6: ...eater POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSATION ELECTRICAL SHOCK OR CARBON MONOXIDE MAY RESULT FROM IMPROPER INSTALLATION REPAIR OPERATION OR MAIN...

Страница 7: ...Seal any unused openings in the venting system 2 Inspect the venting system for proper size and horizon tal pitch as required by the National Fuel Gas Code ANSI Z223 1 instructions Determine that ther...

Страница 8: ...ization can cause back drafting or improper combustion of gas fired appliances thereby exposing building occupantstogascombustionproductsthatcouldincludecarbon monoxide If this furnace is to be instal...

Страница 9: ...en marche alors que tous les autres appareils raccord s au syst me de ventila tion ne sont pas en marche 1 Sceller toutes les ouvertures inutilis es du syst me de ventilation 2 Inspecter le syst me d...

Страница 10: ...onally the appropriate downward piping slope must be maintained from the drain trap to the drain location Refer to Condensate Drain Trap and Lines for further details If the drain trap and drain line...

Страница 11: ...A masonry chimney may be used as a chase or passage way for approved venting materials providing the masonry chimney is not also being used to vent products of combustion Never common vent this appli...

Страница 12: ...Lengths shown in table 3 apply to single pipe two pipe installations In a two pipe installation do not add intake and vent pipe lengths together Both pipes would normally be equal in length if differ...

Страница 13: ...ng the horizontal alternate vent configuration you must use the RF000142 vent drain kit See Figures 10 11 follow steps below NOTE In the horizontal left installation position a means of condensate col...

Страница 14: ...rect vent application must terminate at least 12 from any opening through which flue gases may enter a building door window or gravity air inlet The vent termination of vent pipe run vertically throug...

Страница 15: ...HEIGHT DIFFERENCE 12 MIN TO ROOF OR HIGHEST ANTICIPATED SNOW LEVEL Figure 14 Vertical Termination STRAIGHT ELBOWS Figure 15 VENT FLUE TEE or 45 ELBOW TURNED DOWN or 90 ELBOW TURNED DOWN OPTIONAL 12 M...

Страница 16: ...swiththeexhaustventandairintaketerminations of a single unit If more than one direct vent furnace is to be installed horizontally through a common side wall maintain the clearances as in the following...

Страница 17: ...Drain Trap A condensing gas furnace achieves its high level of efficiency by extractingheatfromtheproductsofcombustiontothepointwhere condensation takes place The condensate must be collected in the f...

Страница 18: ...barbed end goes in the cabinet through the hole in the left side of the cabinet and secure with two field supplied 8 self tapping screws see Figure 24 2 Locate the long drain hose 3 and cut at B line...

Страница 19: ...rip leg port must be sealed to prevent flue gases from escaping Insert the rubber plug removed in step 6 into the unused elbow drain port Inserting a blunt tool such as a 3 16 Allen wrench into the ce...

Страница 20: ...ctrical circuit containing prop erly sized wire and fuse or circuit breaker The fuse or circuit breaker must be sized in accordance with the maximum overcurrent protection specified on the unit rating...

Страница 21: ...ERSONAL INJURY OR DEATH MAY OCCUR IF THE CORRECT CONVERSION KITS ARE NOT INSTALLED THE APPROPRIATE KITS MUST BE APPLIED TO ENSURE SAFE AND PROPER FURNACE OPERATION ALL CONVERSIONS MUST BE PERFORMED BY...

Страница 22: ...rning The orientation of the gas valve on the manifold must be maintained as shipped from the factory Maximum torque for the gas valve connection is 375 in lbs excessive over tightening may damage the...

Страница 23: ...ressures in excess of psig 3 48 kPa Isolate this unit from the gas supply piping system by closing its external manual gas shutoff valve before pressure testing supply piping system with test pressure...

Страница 24: ...e cor ners of the opening cut the sheet metal along the scribe lines to free the duct flanges Using the scribe line along the duct flange as a guide unfold the duct flanges around the perimeter of the...

Страница 25: ...MUST BE AS SPECIFIED ON THE UNIT RATING PLATE WITH ALL OTHER HOUSEHOLD GAS FIRED APPLIANCES OPERATING Furnace Startup 1 Closethemanualgasshutoffvalveexternaltothefurnace 2 Turn off the electrical powe...

Страница 26: ...ure regulator gas piping size etc and or consult with local gas utility 5 Turn OFF gas to furnace at the manual shutoff valve and disconnect manometer Reinstall plug and tighten as needed before turni...

Страница 27: ...essure cannot vary by more than 0 2 w c for Natural gas from the specified setting Consult your local gas supplier if additional input rate adjustment is required 4 Turn ON gas to and relight all othe...

Страница 28: ...ule performs internal checks LED will flash once at power up then remain on Integrated control module monitors safety circuits continuously Furnace awaits call from thermostat Heating Mode The normal...

Страница 29: ...osed electrically auto reset sensor This switch guards against the burner flames not being properly drawn into the heat exchanger Pressure Switches The pressure switches are normally open closed durin...

Страница 30: ...ol will return to lockout Refer to the Troubleshooting Chart for aid in determining the cause Field Test Mode Function When the SW1 button is pressed and held until the LED is blinking in AMBER more t...

Страница 31: ...ly Annually inspect the drain tubes drain trap and field sup plied drain line for proper condensate drainage Check drain system for hose connection tightness blockage and leaks Clean or repair as nece...

Страница 32: ...Open RED When an open limit is detected the control energizes the blower at cooling speed and the inducer at the RUN setting no CFH required Once the limit closes and the CFH is present the furnace r...

Страница 33: ...Press and hold the SW1 button for more than 5 seconds results in the display of this mode Releasing the Button during this indication will cause the Error History to be cleared The button must be rel...

Страница 34: ...CFM Rise CFM CFM CFM Red High Cool 3 1350 NA 1310 NA 1273 NA 1234 NA 1198 NA 1156 1117 1078 Blue Med Hi Heat 2 5 1247 29 1212 30 1167 31 1129 32 1087 33 1043 997 952 Brown Med Low 2 1151 31 1107 32 1...

Страница 35: ...ore servicing or installing this unit Multiple power sources may be present Failure to do so may cause property damage personal injury or death Wiring is subject to change Always refer to the wiring d...

Страница 36: ...a relatively short process and entitles you to additional warranty protection except that failure by California and Quebec residents to register their product does not diminsh their warranty rights Fo...

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