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RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.

ATTENTION INSTALLING PERSONNEL

As a professional installer you have an obligation to
know the product better than the customer.  This
includes all safety precautions and related items.

Prior to actual installation, thoroughly familiarize
yourself with this Instruction Manual. Pay special
attention to all safety warnings. Often during installation
or repair it is possible to place yourself in a position
which is more hazardous than when the unit is in
operation.

Remember, it is your responsibility to install the product
safely and to know it well enough to be able to instruct
a customer in its safe use.

Safety is a matter of common sense...a matter of
thinking before acting. Most dealers have a list of
specific good safety practices...follow them.

The precautions listed in this Installation Manual should
not supersede existing practices but should be
considered as supplemental information.

Amana

Fayetteville, TN 37334

A higher standard of comfort

Heating 

¡

 Air Conditioning

®

October 1997(1)

10759818

Amana Forced Air Central Furnace Design Complies With Requirements
Embodied in The American National Standard / National Standard of Canada
Shown Below.

ANSI Z21.47•CAN/CGA-2.3 Central Furnaces

GUI* & GCI*

Gas Fired Warm Air

Furnace

Installation Instructions

Affix this manual, Specification Sheet and Users

Information Manual adjacent to the furnace.

Table of Contents

To The Owner .............................................................................. 2
To The Installer ............................................................................ 2

I. Safety and Unit Location ..................................................... 3

II. General Information ............................................................. 4

III. Air Requirements ................................................................. 4

IV. Category I Venting (Vertical Venting) ................................. 6

V. Masonry Chimneys .............................................................. 8

VI. Gas Piping .......................................................................... 12

VIl. Electrical Wiring ................................................................. 16

VIlI. Circulating Air and Filters ................................................ 18

IX. Sequence of Operation (Integrated Ignition Control) .... 21

X. Start-Up, Adjustments, and Checks ................................ 21

XI. Maintenance ....................................................................... 27

Содержание GCI Series

Страница 1: ...hem TheprecautionslistedinthisInstallationManualshould not supersede existing practices but should be considered as supplemental information Amana Fayetteville TN 37334 A higher standard of comfort He...

Страница 2: ...il it today This will assist Amana in contacting you should any service or warranty information change in the future When filling in the registration card be sure to include the Model Manufacturing an...

Страница 3: ...to be set on a floor that may become wet or damp at times the furnace should be supported above the floor on a concrete base sized approximately 1 1 2 larger than the base of the furnace ADDITIONAL L...

Страница 4: ...al injury or property damage may occur if the furnace and other fuel burning appliances are not provided withenoughfreshairforpropercombustion and ventilation of flue gases Most homes require outside...

Страница 5: ...th doors are considered a part of the unconfined space 5 3 3 Equipment Located in Confined Spaces a All Air from Inside the Building The confined space shall be provided with two permanent openings co...

Страница 6: ...vers and grilles will have 60 75 percent free area Louvers and grilles shall be fixed in the open position or interlocked with the equipment so that they are opened automatically during equipment oper...

Страница 7: ...evious con ditions of use g If improper venting is observed during any of the above tests the common venting system must be corrected in accordance with the latest edition of the National Fuel Gas Cod...

Страница 8: ...n can occur inside masonry chimneys when a single fan assisted Category I appliance 80 AFUE furnace is vented without adequate dilution air Do not connect an 80 furnace to a masonry chimney unless the...

Страница 9: ...nd or Reline Fix 4 Cleanout free of debris Check 4 Reline Fix 4 Liner in good condition Check 5 Dilution air available Check 6 Complete the installation Check 7 Reline Fix 4 Reline Fix 4 No Yes Yes Ye...

Страница 10: ...f the tile liner Rusted pieces of the metallic liner reline the chimney Fix 4 CHECK 5 LINER CONDITION If a metal liner is present it must be checked It cannot be assumed that all existing metal liners...

Страница 11: ...relined Fix 4 FIX 1 LINER TERMINATION Any cap or roof assembly used with a liner must be approved by the liner manufacturer for such use The liner and cap roof assembly must then terminate above the...

Страница 12: ...s very tall The vent connectors used are very long or have a large number of elbows Local experience indicates that flexible liners installed without insulation are likely to have condensation problem...

Страница 13: ...irigid metallic tubing and metallic fittings Alumi num alloy tubing must not be used in exterior loca tions Listed gas appliance connectors used in accor dance with the terms of their listing must be...

Страница 14: ...ugh the left side of the furnace the installer must supply a straight pipe to reach the exterior of the furnace Figure 17 Figure 17 Gas Inlet Through Left Side Counterflow A ground joint union drip le...

Страница 15: ...ch WC at the furnace manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted s...

Страница 16: ...ARNING To prevent death or personal injury due to electric shock disconnect electrical power before changing any electrical wiring CAUTION When servicing controls label all wires before disconnecting...

Страница 17: ...ow voltage wiring may enter through the right or left side of the furnace as viewed for an upflow installation top or bottom for a horizontal installation See Specification Sheet for hole locations Ru...

Страница 18: ...America Manual D A duct system must be installed in accordance with Stan dards of the National Board of Fire Underwriters for the Installation of Air Conditioning Warm Air Heating and Ventilating Syst...

Страница 19: ...For air delivery of 1800 CFM or higher use two side returns or one side return plus bottom return Guide dimples locate the side and bottom return cutout locations Use a straight edge to scribe lines...

Страница 20: ...er Continuous Light 1 Internal Control Failure 1 Flash 2 System Lockout 2 Flashes 3 Pressure Switch Stuck Closed 3 Flashes 4 Pressure Switch Stuck Open 4 Flashes 5 Open Limit Control 5 Flashes 6 Open...

Страница 21: ...anation of the pos sible problem On new installations or if a functional part such as the gas valve pressure switch or limit control has been replaced verify that the furnace is operating properly aft...

Страница 22: ...our screws This is intentional and not a manufacturing defect 3 As shipped the rollout protection device is located near the flame sensor end of the manifold assembly Re move and save the mounting scr...

Страница 23: ...ontrol determines that a measurable combustion can not be established or maintained after three consecu tive tries four if flame is established then lost to turn on the furnace If a flame is not sense...

Страница 24: ...ff the electrical power supply to the furnace 3 Set room thermostat to lowest possible setting 4 Remove the door on the front of the furnace Note This furnace is equipped with an ignition device to au...

Страница 25: ...r consult with local utility Figure 41 Measuring Inlet Gas Pressure Alternate Method CHECK MANIFOLD PRESSURE A tapped opening is provided in the gas valve to facilitate measurement of the manifold pre...

Страница 26: ...rnace as marked on the rating plate CHANGING BLOWER SPEEDS WARNING To avoid death or personal injury due to electricalshock turnoffpowertothefurnace before changing speed taps All furnaces ship at hig...

Страница 27: ...er location and procedures for removal cleaning and replacing them If help is needed contact the installer of the furnace or a qualified servicer AIR FILTER UPFLOW FURNACES If the filter is in the fur...

Страница 28: ...s are permanently lubricated No further lubrication is required INDUCED DRAFT BLOWER MOTOR The induced draft blower motor is permanently lubricated No further lubrication is required FLAME SENSOR INTE...

Страница 29: ...the burners 5 Use bottle brush to clean burner insert and inside of burner 6 Replace burners and burner retention bracket inspect the burner assembly for proper seating of burners in retention slots 7...

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