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IMPORTANT INFORMATION

Pride and workmanship go into every product to provide our customers with quality products.  It is possible, however,
that during its lifetime a product may require service.  Products should be serviced only by a qualified service technician
who is familiar with the safety procedures required in the repair and who is equipped with the proper  tools, parts, testing
instruments and the appropriate service manual.  

REVIEW ALL SERVICE INFORMATION IN THE APPROPRIATE

SERVICE MANUAL BEFORE BEGINNING REPAIRS.

IMPORTANT NOTICES FOR CONSUMERS AND SERVICERS

RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS

WARNING

T

O PREVENT THE RISK OF PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH,

DO NOT STORE COMBUSTIBLE MATERIALS OR USE GASOLINE OR OTHER

FLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY OF THIS APPLIANCE.

TABLE OF CONTENTS

WARNING

HIGH

 

VOLTAGE

D

ISCONNECT 

ALL

 POWER BEFORE SERVICING OR

INSTALLING THIS UNIT. 

M

ULTIPLE POWER SOURCES MAY

BE PRESENT. 

F

AILURE TO DO SO MAY CAUSE PROPERTY

DAMAGE, PERSONAL INJURY OR DEATH.

WARNING

G

OODMAN W ILL NOT BE RESPONSIBLE FOR ANY INJURY OR PROPERTY DAM AGE ARISING FROM IMPROPER SERVICE OR SERVICE PROCEDURES.

I

F YOU INSTALL OR PERFORM SERVICE ON THIS UNIT, YOU A SSUME RESPONSIBILITY FOR ANY PERSONAL  INJURY OR PROPERTY DAMAGE WHICH

MAY RESULT. 

M

ANY JURISDICTIONS REQUIRE A LICENSE TO INSTALL OR SERVICE HEATING AND AIR CONDITIONING EQUIPMENT.

IMPORTANT INFORMATION ......................... 2 - 7

PRODUCT IDENTIFICATION ....................... 8  -12

INSTALLATION CONSIDERATIONS ..........13 - 31

SYSTEM OPERATION ...............................32 - 33

ACCESSORIES ..........................................34 - 38

SERVICING TABLE OF CONTENTS ................ 39

TROUBLESHOOTING .................................43- 44

SERVICING ..................................................45- 55

MAINTENANCE ............................................56- 58

WIRING DIAGRAMS............................................59

Содержание ACSS9 Series

Страница 1: ...ility for property damage or personal injury due to improper service procedures or services performed by an unqualified person The material in this manual does not supercede manufacturer s installatio...

Страница 2: ...TIBLE MATERIALS OR USE GASOLINE OR OTHER FLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY OF THIS APPLIANCE TABLE OF CONTENTS WARNING HIGH VOLTAGE DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS U...

Страница 3: ...4729 U S only email us at customerservice goodmanmfg com fax us at 731 856 1821 Not a technical assistance line for dealers CONSUMERINFORMATIONLINE AMANA BRAND PRODUCTS TOLL FREE 1 877 254 4729 U S on...

Страница 4: ...mo da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparato cuando se opera en cualquier modo B10259 216 RISQUE D EMPOISONNEMENT AUMONOXYDE DE CARBONE...

Страница 5: ...s equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand B BEFORE OPERATING smell all around the appliance area for gas Be sure to smell next to...

Страница 6: ...not use this appliance if any part has been underwater or explosion technician Force or attempted repair may result in a fire hand don t try to repair it call a qualified service Never use tools If th...

Страница 7: ...ncer birth defects or other reproductive harm are known to the This product contains fiberglass insulation State of California to product could expose California to cause known by the State of contain...

Страница 8: ...l Release B 1st Revision Configuration M Upflow Horizontal Major Revision C Downflow Horizontal A Initial Release K Dedicated Upflow B 1st Revision D Dedicated Downflow Nox Airflow N Natural Gas C Var...

Страница 9: ...entry The furnace also features an aluminized steel tubular heat exchanger Available cabinet widths are 17 5 and 21 wide GMSS96 GMSS960402BNAA GMSS960603BNAA GMSS960803BNAA GMSS960804CNAA GMSS960805CN...

Страница 10: ...pipe entry The furnace also features a stainless steel tubular heat exchanger Available cabinet widths are 17 5 and 21 wide AMSS96 AMSS960402BNAA AMSS960603BNAA AMSS960803BNAA AMSS960804CNAA AMSS96080...

Страница 11: ...n Durable powder coat paint finish resists corrosion CFSB17 CFSB21 CFSB24 N A Counterflow Subbase Kit For use with 34 5 down flow furnace models These kits are available for the following furnace widt...

Страница 12: ...s NOT intended for use with single pipe indirect vent installations 0170K00001S N A Side Wall Only Concentric Vent Kit This kit is to be used with 2 vent systems The vent kit must terminate outside th...

Страница 13: ...n any old or new controls to their containers before touching any ungrounded object Product Application This product is designed for use as a residential home gas furnace It is not designed or certifi...

Страница 14: ...is manual or the instal lation instructions to determine if the piping system from furnace to termination can be accomplished within the guidelines given NOTE The length of flue and or combustion air...

Страница 15: ...y this ventilation re quirement FurnaceSuspension If suspending the furnace from rafters or joist use 3 8 threaded rod and 2 x2 x1 8 angle iron as shown in the fol lowing figure If the furnace is inst...

Страница 16: ...ustion air require ments for the appliances Most homes will require outside air be supplied to the fur nace area by means of ventilation grilles or ducts connect ing directly to the outdoors or spaces...

Страница 17: ...minimum free area of 2 in 2 1000 Btu hr 4400 mm2 kW of total input rating of all appliances 9 3 3 Outdoor Combustion Air Outdoor combustion air shall be pro vided through opening s to the outdoors in...

Страница 18: ...lations Engineered combustion air installa tions shall provide an adequate supply of combustion ventilation and dilution air and shall be approved by the authority having jurisdiction 9 3 6 Mechanical...

Страница 19: ...to Condensate Drain Trap and Lines section in this manual or the installation instructions for further details If the drain trap and drain line will be exposed to temperatures near or below freezing a...

Страница 20: ...gas at standard altitude Propane gas installations re quire an orifice change to compensate for the energy con tent difference between natural and propane gas High altitude installations may require...

Страница 21: ...ion of a direct vent application must terminate at least 12 inches from any opening through which flue gases may enter a building door window or gravity air inlet The vent termination of vent pipe run...

Страница 22: ...or 3 diameter pipe can be used in place of 2 diameter pipe 5 Increased Clearance Configurations using 2 45 deg Long Sweep elbows should be considered equivalent to one 90 deg elbow 6 One 90 elbow shou...

Страница 23: ...orizontalVentTermination DualPipe 90 ELBOWS 12 MIN ABOVE HIGHEST ANTICIPATED SNOW LEVEL 3 24 BETWEEN PIPES Combustion Air Intake may also be snorkeled to obtain 12 min ground clearance AlternateVentTe...

Страница 24: ...y relief equipment These distances apply ONLY to U S Installations 5 The vent termination shall be located at least 3 above any forced air inlet located within 10 and at least 10 from a combustion air...

Страница 25: ...recau tions must be taken to prevent condensate from freezing within the drain line If an air conditioning coil is installed with the furnace a common drain may be used An open tee must be installed i...

Страница 26: ...rated the appropriate orifice size must be determined based upon the BTU ft3 content of the derated gas and the altitude Refer to the National Fuel Gas Code NFPA 54 ANSI Z223 1 and information pro vid...

Страница 27: ...s WARNING TO AVOID THE POSSIBLITY OF EXPLOSION OR FIRE NEVER USE A MATCH OR OPEN FLAME TO TEST FOR LEAKS Check for leaks using an approved chloride free soap and water solution an electronic combustib...

Страница 28: ...1 100 1 800 720 1 500 Pipe or Tubing Le ngth Fe et Tubing S ize O D Type L Nomina l Pipe S ize S c hedule 40 Sizing BetweenFirst and SecondStage Regulator Maximum Propane Capacities listed are based o...

Страница 29: ...de inside the furnace junctionbox Theintegratedcontrolmodulesingle humidifierterminal HUM is energizedwith115voltswhenevertheinduceddraftbloweris energized This terminal can also be used to provide 11...

Страница 30: ...s or other means used to control the flow of air must be adequate to prevent chilled air from entering the furnace and if manually operated must be equipped with means to prevent operation of either u...

Страница 31: ...ed Gas will only continue to flow if a flame signal is present 7 Circulator blower is energized on heat speed following a fixed thirty 30 second blower on delay 8 Furnace runs integrated control modul...

Страница 32: ...into a 1 hour lockout The control will automatically reset from lock out and restart the ignition sequence The diagnostic light code for this problem is three short flashes fol lowed by a pause The pr...

Страница 33: ...on both sides 3 Make sure burners are clean not out of position and line up correctly with exchanger tubes including the heat exchanger orifice plate between the burners and the heat exchanger tubes m...

Страница 34: ...sult the Installation Instructions IO 635 SIDEWALLVENTKIT 0170K00001S This side wall only vent kit 0170K00001S is to be used with 2 vent systems This kit is NOT intended for use with single pipe indi...

Страница 35: ...Installation The CVENT 2 DCVK 20 2 or the CVENT 3 DCVK 30 3 is a concentric vent kit approved with furnaces listed in this manual This concentric vent kit allows for vertical or horizontal vent termi...

Страница 36: ...Wall Flush Mount Vent Kit 2 Concentric Side Wall Flush Mount Vent Kit 3 Concentric Vent Kit 2 Concentric Vent Kit 3 Propane Gas Conversion Kit Down Flow Base Down Flow Base Down Flow Base LP Low Pres...

Страница 37: ...t 2 Concentric Side Wall Flush Mount Vent Kit 3 Concentric Vent Kit 2 Concentric Vent Kit 3 Propane Gas Conversion Kit Down Flow Base Down Flow Base Down Flow Base LP Low Pressure Shut Off Kit Dual Fu...

Страница 38: ...4 K1 OT NO Y P2 9 CALL FOR 2ND STAGE COMPRESSOR Y2 1 0K G FURN P2 1 C OT C C SECOND STAGE COMPRESSOR OUTPUT G CALL FOR EMERGENCY HEAT W1 FURN W2 HP F1 3A OT NC 24VAC 2ND STAGE COMPRESSOR DEMAND OUTPU...

Страница 39: ...201 CHECKING TEMPERATURE RISE 47 S 300 CHECKING PRIMARY LIMIT CONTROL 48 S 302 CHECKING FLAME ROLLOUT CONTROL 49 S 303 INDUCED DRAFT BLOWER MOTOR 50 S 304 CHECKING GAS VALVE REDUNDANT 50 S 305 CHECKIN...

Страница 40: ...OHM METER VOLT OHM METER These then should be wired to the furnace accordingly Some transformers will display phasing symbols as shown CHECKING FOR PHASING PRIMARY TO SECONDARY OF UNMARKED TRANSFORMER...

Страница 41: ...9 947 45 20 40 80 160 400 20 45 90 180 360 900 46 78 157 391 21 43 86 171 343 857 47 19 38 76 153 383 22 41 82 164 327 818 48 75 150 375 23 39 78 157 313 783 49 147 367 24 37 75 150 300 750 50 18 36 7...

Страница 42: ...aulty Ignition Control Test Control S 313 Gas Valve or Gas Supply Shut Off Turn Valves to On Position S 317 Faulty Induced Draft Blower Test Induced Draft Motor S 303 Faulty Blower Motor PSC Test Blow...

Страница 43: ...itch circuit Inspect pressure switch hose Repair if necessary Inspect flue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as necessary Correct pre...

Страница 44: ...7 Flame sensor is coated oxidized Flame sensor incorrectly positioned in burner flame Lazy burner flame due to improper gas pressure or combustion air Induced draft blower and circulation blower runs...

Страница 45: ...k insulation of the same gauge or its equivalent CHECKING THERMOSTAT WIRING AND ANTICIPATOR S 3A THERMOSTAT AND WIRING DISCONNECT ALL POWER BEFORE SERVICING WARNING 1 Remove the blower compartment doo...

Страница 46: ...ransformer is inoperative Replace 7 After completing check and or replacement of trans former and check and or repair of control circuit rein stall blower compartment door 8 Turn on electrical power a...

Страница 47: ...uct Posi tive Pressure 3 Add the two 2 readings together for total external static pressure NOTE Both readings may be taken simultaneously and read directly on the manometer if so desired If an air co...

Страница 48: ...L Primary limit controls are nonadjustable automatic reset bi metal type limit control Refer to the following drawing for the location of the primary limit 2 PRIMARY LIMIT CONTROL Primary Limit Contro...

Страница 49: ...n furnace Technical Manual for color codes and temperature settings S 302 CHECKING FLAME ROLLOUT CONTROL A temperature activated manual reset control is mounted to the manifold assembly on 90 furnaces...

Страница 50: ...6 After completing check and or replacement of in duced draft motor reinstall burner compartment door 7 Turn on electrical power and verify proper unit opera tion S 304 CHECKING GAS VALVE REDUNDANT A...

Страница 51: ...mea sured at the gas valve inlet pressure tap or at a hose fitting installed in the gas piping drip leg The supply pressure must be measured with the burners operating To measure the gas supply press...

Страница 52: ...age valve outlet pressure tap connections LINE VOLTAGE NOW PRESENT WARNING 3 Turn ON the gas and electrical power supply and oper ate the furnace 4 Measure gas manifold pressure with burners firing Ad...

Страница 53: ...e Gas S 308 CHECKING HOT SURFACE IGNITOR Single stage furnaces use a 115 volt silicon carbide igniter p n 0130F00008 with 17 second warm up time DISCONNECT ALL POWER BEFORE SERVICING WARNING 1 Remove...

Страница 54: ...rry over lighter tube or cross lighter obstructed clean 4 Main burner orifice s deformed or out of alignment to burner replace S 313 CHECKING INTEGRATED IGNITION CONTROL BOARDS NOTE Failure to earth g...

Страница 55: ...ARNING HIGH VOLTAGE DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH 1 Connect a...

Страница 56: ...LOSS OF EFFICIENCY EQUIPMENT DAMAMGE AND POSSIBLE FIRE WARNING Filters must be used with this furnace Filters do not ship with these furnaces but must be provided by the installer for proper furnace o...

Страница 57: ...ser vice shop 1 Dial type thermometers or thermocouple meter op tional to measure dry bulb temperature 2 Amprobe to measure amperage and voltage 3 Volt Ohm Meter testing continuity capacitors and mot...

Страница 58: ...meter clocking will be virtually impossible The gas orifices used with propane are calculated for 2500 BTU per cubic foot gas and with proper inlet pressures and correct piping size full capacity wil...

Страница 59: ...CLASS 2 WIRE GR GND 115 VAC 24 VAC BLOWER COMPARTMENT DOOR SWITCH OPEN WHEN DOOR OPEN DOOR SWITCH WARNING DISCONNECT POWER BEFORE SERVICING WIRING TO UNIT MUST BE PROPERLY POLARIZED AND GROUNDED BK GN...

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