AluTeam BR 248-2 Скачать руководство пользователя страница 3

Series 248-2 Assembly Instructions   

                            Dated 11/2021               Previous instructions become invalid.     

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  To ensure water cannot penetrate the assembled box body, the  

 

sealing cords

 in the profiles must not show any signs of damage.

  Connect the components directly using the screws supplied.  

  The assembly contact surfaces must be free from dirt.

   Use the original screws and bolts, and use them only once (even  for 

repairs). Third party / used screws and bolts endanger operational  
safety. Screws must not tilt. Never position the screws or bolts at an 
angle and  keep to the specified 

torques

 (

2.3

). A torque lower than 

specified weakens the strength and tightness of the body, a signifi-
cant exceedance can cause damage to components!

   The body is not designed for docking operations! Set out the un-

derbody so that forces acting through rear bumper guards are trans-
ferred 

into the auxiliary frames or the chassis

.

   The fastenings between the longitudinal chassis beams and chassis 

frame   must be made as described in the 

body guidelines of the 

respective chassis manufacturer

. The two front fastenings at least 

must be spring-mounted. Otherwise, forces that occur, e.g. in case of 
cornering, load changes or non-uniform loading, are transferred onto 
the body and can cause cracks in the body structure.

1.3  Safety instructions

Pay attention to your own safety and to that of your employees.

 

Working with kits involves hazards. Therefore, caution is always 

 

necessary, in particular, you should definitely:

... 

Wear safety gloves

. Wear 

safety footwear

, as heavy parts can fall.

Wear 

hearing protection

as well as 

safety goggles

 when working 

with air screwdrivers, grills, grinding equipment, etc. Wear a 

 helmet

 

when working with or near a crane.

... when unloading / transporting the kit in the transport rack using a

crane, use a suitable lifting beam. If using a forklift truck, push the 
transport rack completely onto the fork arms. 

... Place transport racks on level surfaces only and secure them against

tilting and toppling, secure any assembly dollies against rolling 
away. 

... Always lift assemblies vertically, not at an angle! Never step under 

raised loads! The suspension point/anchorage in the crane must al-
ways be above the assembly’s centre of gravity!

... remove all packing straps in the specified order during assembly,

always remove the white packing straps first. The individual compo-
nents and assemblies are held by a red packing strap. Secure the part 
to be removed against toppling before cutting the packing strap.

  
... lift the roof with a lifting beam or vacuum lifter only! The roof 

mounting strips (airline rails) are used as an assembly aid only. They 
must not be used to lift assembled box bodies. 

Risk of pulling out!

... comply with all relevant legal requirements in your country, such

as laws, regulations, etc. regarding road traffic and goods transport, 
as well as all relevant occupational health and safety regulations. 
This is the responsibility of the body builder.     

... ensure adequate ventilation when cleaning and sealing and follow

the use, safety and disposal instructions of the adhesive / sealant 
manufacturer. Request the safety sheet and the instructions for 
use from the manufacturer as printed on the cartridge or contact  

+49 (0)521 4173 -1110

.

1

2

suspended  

loads on the 

crane

Risk due to 

high-pressure 

cleaners

falling 

objects

Risk of 

scalding

hazardous 

materials

toppling parts 

or assemblies

Содержание BR 248-2

Страница 1: ...arefully before you start the assembly work MA2482 ENG Assembly Instructions BR 248 2 Box Body Kits AluTeam Fahrzeugtechnik GmbH Brockhagener Straße 88 D 33649 Bielefeld Tel 49 0 521 41 73 11 0 Fax 49 0 521 41 73 11 90 E Mail info aluteam de www aluteam de ...

Страница 2: ...he following warnings otherwise the war ranty is voided If you ordered a steel frame or another custom design it is possible that individual work steps are not explained here Note coloured rep resentations are for illustration purposes only Get in touch with us immediately in case of uncertainties 1 1 Checking the kit contents Check the delivery against the enclosed packing list for completeness N...

Страница 3: ...ety goggles when working with air screwdrivers grills grinding equipment etc Wear a helmet when working with or near a crane when unloading transporting the kit in the transport rack using a crane use a suitable lifting beam If using a forklift truck push the transport rack completely onto the fork arms Place transport racks on level surfaces only and secure them against tilting and toppling secur...

Страница 4: ...ng load limit and vacuum lifting beam or lifting gear o 4 wooden panels approx 300 x 300 mm 20 mm stark or similar o Hammer 500 g Punch d 3 mm and d 4 mm o 2 standing ladders or scaffold unit o HSS drill bit Ø 5 0 mm shorter than the wall thickness o Painter s putty knife 2 3 Tightening torques for screws and bolts You only join the components together directly After setting it the named power scr...

Страница 5: ... crane and lifting gear or a vacuum lifting beam to remove the front wall bulkhead from the transport unit and carefully place it on the plywood boards Danger Toppling assemblies are at risk to life and limb The wall therefore remains secured e g in the crane Remove the first side wall in the same way and push it onto the front wall at right angles Attention The corner pillars must not be closed o...

Страница 6: ...he pointed tip facing down wards sideways into the frame crossmember If applicable insert the side lights into the crossmember Screw the gusset plates with 2 screws MD 100227 and plain washers 10 5 mm each by hand so that they are slightly tightened Lift the roof with the single stud fittings or the vacuum lifting beam Centre the roof starting from the front on the top rail of the front wall bulkh...

Страница 7: ...ightening torque of 10 Nm 1 Nm vertically into the side walls front wall connection until the sections are pressed together Fill the remaining cavity between the front wall and side wall panel with the piece of cut foam supplied Then close off the vertical front inside body corners with the corner covers using the rivets MD150023 Screw the remaining screws MD100318 with the ring seal MD110044 into...

Страница 8: ...and the rivet head The connection of the walls to the roof and the corner cover The connections of the top frame crossmember to the pillars The seals should only be pressed in and smoothened with smoothing agent or water without soap additives If necessary the joint between the side door and the floor must also be sealed 3 7 Positioning on the underbody or chassis Fasten the box body onto the subs...

Страница 9: ...and the body must be sealed The body builder is solely responsible for this the After mounting the box body on the substrukture latch the cover into the bottom rail section drawing on the left Insert the cover into the clean cleaned bottom groove and knock or press it in from one end starting from the top Depending on the kit length this is a task for 2 employees Attention If box bodies are unpain...

Страница 10: ...the supplied features pull the connection cable for the side lights out of the frame pillar and use the adapter cable supplied to connect it to the connection cable of the respective vehicle manufacturer Connecting the interior lighting to the chassis s the sole respon sibility of the body builder Always follow the body guidelines of the chassis manufacturer After assembling the box body please on...

Страница 11: ... to the steel and or stainless steel com ponents of the frames A PUR foam core can be incinerated in thermal waste treatment plants without polluting the environment Plywood like particle boards can be burned in wood fired furnaces with at least 50 kW nominal heat output They are subject to stricter carbon monoxide limits than solid wood These values are mostly only achieved by automatically loade...

Страница 12: ... Screws M 12 x 45 MD100307 for connecting the aluminium pillars to the bottom frame crossmember o 2 x corner covers for the vertical front body inside corners o Depending on features 2 x galvanised frame gusset plates bolted type as corner connector for the integrated frame o Ifnecessary 2piecesofcutfoamforthecavitybetweenthefrontwall and the side wall o Plugs for bolting holes in the frame pillar...

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