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Series 248-2 Assembly Instructions
Dated 11/2021 Previous instructions become invalid.
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12
•
To ensure water cannot penetrate the assembled box body, the
sealing cords
in the profiles must not show any signs of damage.
•
Connect the components directly using the screws supplied.
The assembly contact surfaces must be free from dirt.
•
Use the original screws and bolts, and use them only once (even for
repairs). Third party / used screws and bolts endanger operational
safety. Screws must not tilt. Never position the screws or bolts at an
angle and keep to the specified
torques
(
2.3
). A torque lower than
specified weakens the strength and tightness of the body, a signifi-
cant exceedance can cause damage to components!
•
The body is not designed for docking operations! Set out the un-
derbody so that forces acting through rear bumper guards are trans-
ferred
into the auxiliary frames or the chassis
.
•
The fastenings between the longitudinal chassis beams and chassis
frame must be made as described in the
body guidelines of the
respective chassis manufacturer
. The two front fastenings at least
must be spring-mounted. Otherwise, forces that occur, e.g. in case of
cornering, load changes or non-uniform loading, are transferred onto
the body and can cause cracks in the body structure.
1.3 Safety instructions
Pay attention to your own safety and to that of your employees.
Working with kits involves hazards. Therefore, caution is always
necessary, in particular, you should definitely:
...
Wear safety gloves
. Wear
safety footwear
, as heavy parts can fall.
Wear
hearing protection
as well as
safety goggles
when working
with air screwdrivers, grills, grinding equipment, etc. Wear a
helmet
when working with or near a crane.
... when unloading / transporting the kit in the transport rack using a
crane, use a suitable lifting beam. If using a forklift truck, push the
transport rack completely onto the fork arms.
... Place transport racks on level surfaces only and secure them against
tilting and toppling, secure any assembly dollies against rolling
away.
... Always lift assemblies vertically, not at an angle! Never step under
raised loads! The suspension point/anchorage in the crane must al-
ways be above the assembly’s centre of gravity!
... remove all packing straps in the specified order during assembly,
always remove the white packing straps first. The individual compo-
nents and assemblies are held by a red packing strap. Secure the part
to be removed against toppling before cutting the packing strap.
... lift the roof with a lifting beam or vacuum lifter only! The roof
mounting strips (airline rails) are used as an assembly aid only. They
must not be used to lift assembled box bodies.
Risk of pulling out!
... comply with all relevant legal requirements in your country, such
as laws, regulations, etc. regarding road traffic and goods transport,
as well as all relevant occupational health and safety regulations.
This is the responsibility of the body builder.
... ensure adequate ventilation when cleaning and sealing and follow
the use, safety and disposal instructions of the adhesive / sealant
manufacturer. Request the safety sheet and the instructions for
use from the manufacturer as printed on the cartridge or contact
+49 (0)521 4173 -1110
.
1
2
suspended
loads on the
crane
Risk due to
high-pressure
cleaners
falling
objects
Risk of
scalding
hazardous
materials
toppling parts
or assemblies