AluTeam BR 248-2 Скачать руководство пользователя страница 10

Series 248-2 Assembly Instructions   

                            Dated 11/2021               Previous instructions become invalid.     

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  Unless ordered otherwise, the kit is finish coated. If necessary, paint 

coilcoating and powder-coated parts with conventional wet paints. 
For secure, reliable adhesion, consult the paint supplier, especially 
regarding the primer. Untreated and galvanised sections must be 
treated with a suitable primer before painting. Grind the finish-coat-
ed parts supplied with the abrasive pad and remove dust and grease 
to prepare them for painting. The temperature in the paint booth 
must not exceed 60°C. 

  Do not clean the body with a steam jet cleaner for at least 6 weeks.

To prevent paint damage, maintain a minimum nozzle distance of 
approx. 300 mm. The water temperature must not exceed 60 °C, The 
maximum allowable water temperature of the cleaner is 60°C,  the 
maximum working pressure is 100 bar, and the pH-value is 4 - 10. 

Then rinse immediately with plenty of clean water. Remove flash rust 
on stainless steel parts (including the frame) using common house-
hold stainless-steel cleaners. After cleaning, treat all seals with rub-
bing care product.

  After mounting the box body on the underbody, depending on the 

supplied features, pull the connection cable for the side lights  
out of the frame pillar and use the adapter cable supplied to connect 
it to the connection cable of the respective vehicle manufacturer.

  Connecting the interior lighting to the chassis s the sole respon-

sibility of the body builder. Always follow the body guidelines of the 
chassis manufacturer.

  After assembling the box body, please only check the roof corners, 

  doors and the lighting for leaks.

  To perform a water test on bodies, based on EN 283, use a water jet

from a ½” nozzle (Ø 12.5 mm inside) to test the external seal welds, 
at a pressure of roughly 1 bar. The nozzle must be held at a distance 
of at least 1.5 m from the body to be tested. After testing, there must 
be no penetrated water in the body.

  Body strength stickers are only valid in conjunction with a body 

strength certificate of an independent test organisation issued 
through AluTeam.

Plug-in connection 
in the right-hand 
frame pillar

Supplied connection cable 

Mercedes:  Atego , Antos, Actros - MA350155 & MA350083
MAN TGM, TGL, TGE, as well as VW Crafter and Scania: MA350158
DAF: MA350157 & MA350156 
Iveco Eurocargo: MA350190  / Iveco Daily: MA350159
MB Sprinter, Opel Movano Citroen Jumper Peugeot Boxer: MA350158
Mitsubishi Fuso Canter, Fiat Ducato, , Renault Master: MA350158
Ford Transit: MA350168

Attention: 

Paints, solvents  

and dust are harmful to health.  

Protect yourself!

Содержание BR 248-2

Страница 1: ...arefully before you start the assembly work MA2482 ENG Assembly Instructions BR 248 2 Box Body Kits AluTeam Fahrzeugtechnik GmbH Brockhagener Straße 88 D 33649 Bielefeld Tel 49 0 521 41 73 11 0 Fax 49 0 521 41 73 11 90 E Mail info aluteam de www aluteam de ...

Страница 2: ...he following warnings otherwise the war ranty is voided If you ordered a steel frame or another custom design it is possible that individual work steps are not explained here Note coloured rep resentations are for illustration purposes only Get in touch with us immediately in case of uncertainties 1 1 Checking the kit contents Check the delivery against the enclosed packing list for completeness N...

Страница 3: ...ety goggles when working with air screwdrivers grills grinding equipment etc Wear a helmet when working with or near a crane when unloading transporting the kit in the transport rack using a crane use a suitable lifting beam If using a forklift truck push the transport rack completely onto the fork arms Place transport racks on level surfaces only and secure them against tilting and toppling secur...

Страница 4: ...ng load limit and vacuum lifting beam or lifting gear o 4 wooden panels approx 300 x 300 mm 20 mm stark or similar o Hammer 500 g Punch d 3 mm and d 4 mm o 2 standing ladders or scaffold unit o HSS drill bit Ø 5 0 mm shorter than the wall thickness o Painter s putty knife 2 3 Tightening torques for screws and bolts You only join the components together directly After setting it the named power scr...

Страница 5: ... crane and lifting gear or a vacuum lifting beam to remove the front wall bulkhead from the transport unit and carefully place it on the plywood boards Danger Toppling assemblies are at risk to life and limb The wall therefore remains secured e g in the crane Remove the first side wall in the same way and push it onto the front wall at right angles Attention The corner pillars must not be closed o...

Страница 6: ...he pointed tip facing down wards sideways into the frame crossmember If applicable insert the side lights into the crossmember Screw the gusset plates with 2 screws MD 100227 and plain washers 10 5 mm each by hand so that they are slightly tightened Lift the roof with the single stud fittings or the vacuum lifting beam Centre the roof starting from the front on the top rail of the front wall bulkh...

Страница 7: ...ightening torque of 10 Nm 1 Nm vertically into the side walls front wall connection until the sections are pressed together Fill the remaining cavity between the front wall and side wall panel with the piece of cut foam supplied Then close off the vertical front inside body corners with the corner covers using the rivets MD150023 Screw the remaining screws MD100318 with the ring seal MD110044 into...

Страница 8: ...and the rivet head The connection of the walls to the roof and the corner cover The connections of the top frame crossmember to the pillars The seals should only be pressed in and smoothened with smoothing agent or water without soap additives If necessary the joint between the side door and the floor must also be sealed 3 7 Positioning on the underbody or chassis Fasten the box body onto the subs...

Страница 9: ...and the body must be sealed The body builder is solely responsible for this the After mounting the box body on the substrukture latch the cover into the bottom rail section drawing on the left Insert the cover into the clean cleaned bottom groove and knock or press it in from one end starting from the top Depending on the kit length this is a task for 2 employees Attention If box bodies are unpain...

Страница 10: ...the supplied features pull the connection cable for the side lights out of the frame pillar and use the adapter cable supplied to connect it to the connection cable of the respective vehicle manufacturer Connecting the interior lighting to the chassis s the sole respon sibility of the body builder Always follow the body guidelines of the chassis manufacturer After assembling the box body please on...

Страница 11: ... to the steel and or stainless steel com ponents of the frames A PUR foam core can be incinerated in thermal waste treatment plants without polluting the environment Plywood like particle boards can be burned in wood fired furnaces with at least 50 kW nominal heat output They are subject to stricter carbon monoxide limits than solid wood These values are mostly only achieved by automatically loade...

Страница 12: ... Screws M 12 x 45 MD100307 for connecting the aluminium pillars to the bottom frame crossmember o 2 x corner covers for the vertical front body inside corners o Depending on features 2 x galvanised frame gusset plates bolted type as corner connector for the integrated frame o Ifnecessary 2piecesofcutfoamforthecavitybetweenthefrontwall and the side wall o Plugs for bolting holes in the frame pillar...

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