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CD200D II 4-17 All rights reserved © ALTRONIC, LLC 2017

2

1.0 DESCRIPTION

 

1.1 

This manual provides installation and operating instructions for the Altronic 

CD200D ignition system. It is recommended that the user read this manual in 

its entirety before commencing operations.

1.2 

The Altronic CD200D ignition system consists of these basic components:

 

  CD200D Unit - 791090-x or CD200D Unit - 791090-xR (See FIG. 1)

 

  Magnetic Pickup Sensor or Hall-effect pickup (one per system)

 

  Input Harness (one per system, specific to pickup type)

 

  Output Harness (one per system)

 

  Ignition coils (one per cylinder)

1.3 

The system requires a battery or a suitable power supply with a nominal 12 Vdc 

or 24 Vdc (see FIG. 2). The CD200D unit steps up the DC supply voltage 

to charge an energy storage capacitor and contains a microprocessor and 

solid-state switching devices to release the stored energy to the ignition coils 

in programmed, timed sequence according to the application. Holes (one per 

cylinder) in a special timing disc signal the position of the engine crankshaft to 

the electronic circuitry in the CD200D unit. One additional hole trails after the 

last cylinder hole; this is the index signal that another revolution has started. 

An Altronic manufactured magnet disc should be used when employing a Hall-

effect pickup. Ignition timing may be varied by means of a manual switch, an 

analog timing signal and/or engine RPM.

1.4 

The CD200D system can operate as a single-firing or double-firing (firing on ex-

haust stroke) system up to sixteen (16) cylinders. These instructions detail 8-, 

12-, and 16-cylinder, single-firing applications using CD200D units 791090-8, 

791090-12, 791090-16, 791090-8R, 791090-12R, 791090-16R.

1.5 

As shipped from the factory, the CD200D is in the auto-detect mode and is set 

up for a trigger disc running at camshaft speed (see SECTION 9.5). The setup is 

programmable by the use of the PC compatible CD200D terminal program (see 

FIG. 9) provided on a CD delivered with the unit. The programming of the unit is 

done via the RS-485 Modbus compatible communications port.

2.0 CD200D UNIT

2.1 

Select a location for the CD200D unit that will be at least 24 inches (600mm) 

away from the ignition coils and spark plug leads. In addition, the mounting 

location must be relatively cool, preferably one benefitting from the engine fan 

stream (if any); the outside case temperature of the CD200D unit should not 

exceed 185°F. (85°C.) in continuous operation. 

2.2 

Secure the CD200D unit to a suitable mounting bracket with four ¼-inch  

(6 mm) screws. Refer to FIG. 1 for CD200D unit dimensions.

3.0 PICKUP SENSOR – CAMSHAFT DISC

3.1 

MAGNETIC Pickup – A disc with the appropriate hole pattern must be 

prepared for mounting at CAMSHAFT speed. The disc must be of magnetic 

material and 4.0" (100mm) diameter or larger. FIG. 3 details the hole spacing 

depending on the number of engine cylinders. Note the direction of rotation 

of the disc. The angular spacing is extremely important as this establishes the 

basic timing accuracy of the system.

3.2 

Locate a suitable mounting position for the pickup sensor in order to sense the 

holes in the rotating disc. Secure the pickup to a rigid bracket or surface. See 

FIG. 3 for the dimensions of the ¾"-16 pickup sensors. 

NOTE: If possible, keep the original 
shipping container. If future 
transportation or storage is necessary, 
this container will provide the 
optimum protection.

NOTE: Please see Addendum CD200D 
R II 4-17 for instruction details when 
using CD200D units 791090-8R, 
791090-12R, 791090-16R.

NOTE: Some MAN engines have a  

12 mm thread port; use Altronic 
pickup 791041-3.

WARNING: DEVIATION FROM THESE  
INSTRUCTIONS MAY LEAD TO IM-
PROPER OPERATION OF THE MACHINE 
WHICH COULD CAUSE PERSONAL 
INJURY TO OPERATORS OR OTHER 
NEARBY PERSONNEL.

Содержание CD200D

Страница 1: ...Installation Instructions CD200D Digital Ignition System Form CD200D II 4 17...

Страница 2: ...set up for a trigger disc running at camshaft speed see SECTION 9 5 The setup is programmable by the use of the PC compatible CD200D terminal program see FIG 9 provided on a CD delivered with the unit...

Страница 3: ...1 0 degree 2 cycle ahead of the most advanced desired timing point on the compression stroke This is the point where the Hall effect pickup must line up with the edge of the magnet next to the x on t...

Страница 4: ...0D can also be shutdown by using the G lead of the output harness To shutdown the unit connect the G lead of the output harness to ground The CD200D will draw about 0 1 ampere from the power source wh...

Страница 5: ...oftware is used on a PC the Communica tions Port settings must be configured in order to establish communications After loading the Terminal Program from the CD ROM click on the Connection icon on the...

Страница 6: ...rn off until rotation stops After rotation stops it will blink the appropriate signal see section 11 2 Default setting OFF 9 7 On Crank Flag When this status flag is ON the ignition scales rpm measure...

Страница 7: ...rees retard at 20mA 9 17 RPM CAL These numeric entries configure the interpolated lookup table for retard versus the engine speed This allows the operator to create custom spark timing maps versus eng...

Страница 8: ...setting is 160 volts at the capacitor This voltage can only be mea sured using a device with an input impedance of 1 megaohm or higher with no other device connected 10 0 PC TERMINAL DISPLAY FUNCTIONS...

Страница 9: ...s the measured DC voltage supply level to the CD200D 10 14 Spark Ref A B C etc Indicates the current spark reference number for each cylinder 10 15 Syncing When red indicates that engine rotation has...

Страница 10: ...egard the first blink when first connecting 10 32 ChkSum When red indicates a software checksum failure of the unit s firmware 10 33 Low Volt When red indicates that the input DC voltage is at or belo...

Страница 11: ...ds between each blink sequence and the blinks occur evenly spaced at a faster rate 11 2 LED SIGNALS WITH THE ENGINE STOPPED ON Steady READY new power up or last start attempt aborted ON 1 Blink ON FIR...

Страница 12: ...2 InSync1 10003 InSync2 10004 Purging 10005 Trying 10006 Firing 10007 LockOut 10008 FIRED 10009 Cranking 10010 Running 10011 Wrong Disk 10012 GLead Shutdown Grounded 10013 Remote Shutdown Present 1001...

Страница 13: ...Cycle Counter HI 30016 Cycle Counter LO 30017 Supply Voltage xx xVolts 30018 Spark Ref Num Output A 30019 Spark Ref Num Output B 30020 Spark Ref Num Output C 30021 Spark Ref Num Output D 30022 Spark R...

Страница 14: ...REGARDING APPLICATION ADDRESS FUNCTION 40005 Disk 1 2 3 4 5 6 7 8 9 10 12 40006 Disk Lineup to TDC xx x DEG 40007 Insertion Ret MIN 2 0 DEG xx x 40008 Purge Delay Cycles 0 255 40009 RPM Over Speed Set...

Страница 15: ...ING SWITCH POS 7 DEG 12 9 21 READ WRITE REGISTERS FOR LOOP RET TABLE ADDRESS FUNCTION 40049 LOOP RET MAP 0mA 0 00V DEG 40050 LOOP RET MAP 1mA 0 25V DEG 40051 LOOP RET MAP 2mA 0 50V DEG 40052 LOOP RET...

Страница 16: ...T MAP 1400 RPM DEG 40085 RPM RET MAP 1500 RPM DEG 40086 RPM RET MAP 1600 RPM DEG 40087 RPM RET MAP 1700 RPM DEG 40088 RPM RET MAP 1800 RPM DEG 40089 RPM RET MAP 1900 RPM DEG 40090 RPM RET MAP 2000 RPM...

Страница 17: ...85 224 8 7 73 196 3 7 12 180 0 6 25 158 8 14 PIN 19 PIN OPERATING TEMPERATURE 40 C TO 85 C STORAGE TEMPERATURE 40 C TO 105 C INPUT VOLTAGE 12 TO 30 VDC OUTPUT VOLTAGE 160 VDC NOM 14 PIN CONNECTOR CONN...

Страница 18: ...UNIT 12VDC UNIT FORMULA GENERAL BY NUMBER OF SYSTEMS FOR MULTIPLE SYSTEMS MULTIPLY REQUIREMENTS 1 INFORMATION IS PER ONE 1 CD200D SYSTEM NOTE POWER SUPPLY SPECS 25 AMP PEAK PULSES 5 AMP CONTINUOUS D C...

Страница 19: ...CD200D II 4 17 All rights reserved ALTRONIC LLC 2017 19 FIGURE 3 CD200D MAGNETIC PICKUP AND DISC HOLE DETAIL...

Страница 20: ...CD200D II 4 17 All rights reserved ALTRONIC LLC 2017 20 FIGURE 4 CD200D PICKUP AND DISC INSTALLATION...

Страница 21: ...21 FIGURE 5 CD200D WIRING DIAGRAM TEMPLATE FOR SINGLE FIRING SYSTEM WITH MAGNETIC PICKUP A GND 791090 IGNITION PRIMARY PIN CYLINDER ANGLE 8 12 16 B C D E F K L M N P R S T U V J 2 1 3 1 4 1 5 1 6 1 7...

Страница 22: ...2 FIGURE 6 CD200D WIRING DIAGRAM TEMPLATE FOR SINGLE FIRING SYSTEM WITH HALL EFFECT PICKUP A GND 791090 IGNITION PRIMARY PIN CYLINDER ANGLE 8 12 16 B C D E F K L M N P R S T U V J 2 1 3 1 4 1 5 1 6 1...

Страница 23: ...CD200D II 4 17 All rights reserved ALTRONIC LLC 2017 23 FIGURE 7 CD200D HOOK UP FOR ANALOG TIMING SIGNAL...

Страница 24: ...CD200D II 4 17 All rights reserved ALTRONIC LLC 2017 24 FIGURE 8 PC TO CD200D...

Страница 25: ...CD200D II 4 17 All rights reserved ALTRONIC LLC 2017 25 FIGURE 9 CD200D TERMINAL PROGRAM SCREEN VERSION 1 0 5 0 NOTE This CD200D TERMINAL PROGRAM is compatible with CD200D Unit 791090 x...

Страница 26: ...CD200D II 4 17 All rights reserved ALTRONIC LLC 2017 26 FIGURE 10 CD200D TERMINAL PROGRAM SCREEN VERSION 5 1 ONWARD NOTE This CD200D TERMINAL PROGRAM is compatible with CD200D Unit 791090 x...

Страница 27: ...4 17 All rights reserved ALTRONIC LLC 2017 27 FIGURE 11 CD200D Remote Control TERMINAL PROGRAM SCREEN VERSION 1 0 ONWARD NOTE This CD200D Remote Control TERMINAL PROGRAM is compatible with CD200D Unit...

Страница 28: ...Energy RAM ONLY Default Energy section 9 20 2 is pre loaded to this RMT Energy on initializa tion and on engine stop There are four RMT Energy settings for CD200D Unit 791090 xR Energy 0 Vcap 150 volt...

Страница 29: ...BIT 1 in Standard CD200D 791090 x is replaced by READ WRITE functionality of RMT Energy Selection in CD200D Unit 791090 xR Remote Control TABLE 12 11 12 5 4 READ WRITE REGISTERS MIRROR COIL BITS ADDRE...

Страница 30: ...DEG 40045 LOOP RET MAP 1mA 0 25V DEG 40046 LOOP RET MAP 2mA 0 50V DEG 40047 LOOP RET MAP 3mA 0 75V DEG 40048 LOOP RET MAP 4mA 1 00V DEG 40049 LOOP RET MAP 5mA 1 25V DEG 40050 LOOP RET MAP 6mA 1 50V D...

Страница 31: ...5 RPM RET MAP 1000 RPM DEG 40076 RPM RET MAP 1100 RPM DEG 40077 RPM RET MAP 1200 RPM DEG 40078 RPM RET MAP 1300 RPM DEG 40079 RPM RET MAP 1400 RPM DEG 40080 RPM RET MAP 1500 RPM DEG 40081 RPM RET MAP...

Страница 32: ...et Deg RAM 40108 OUTPUT F 06 Indv Ret Deg RAM 40109 OUTPUT K 07 Indv Ret Deg RAM 40110 OUTPUT L 08 Indv Ret Deg RAM 40111 OUTPUT M 09 Indv Ret Deg RAM 40112 OUTPUT N 10 Indv Ret Deg RAM 40113 OUTPUT P...

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