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Installation manual

21

EKHBH/X016AB

Indoor unit for air to water heat pump system

4PW42457-1

T

EST

 

RUN

 

AND

 

FINAL

 

CHECK

The installer is obliged to verify correct operation of the indoor and
outdoor unit after installation.

Automatic test run

When the unit is put into operation (by pressing the 

y

  button) for

the first time, the system will automatically perform a test run in
cooling mode. The test run will take up to 3 minutes, during which no
specific indication is given on the user interface.

During the automatic test run, it is important to ensure that the water
temperature does not drop below 10°C, which might activate the
freeze-up protection and thereby prevent the test run to finish.
Should the water temperature drop below 10°C, press the 

h

/

c

button so the 

h

 icon is displayed. This will activate the backup heater

during the automatic test run and raise the water temperature
sufficiently.

If the automatic test run has ended successfully, the system will
automatically resume normal operation.

If there are misconnections or malfunctions, an error code will be
displayed on the user interface. To resolve the error codes, see 

"Error

codes" on page 23

.

Test run operation (manual)

If required, the installer can perform a manual test run operation at
any time to check correct operation of cooling, heating and domestic
water heating.

Procedure

1

Push the 

z

 button 4 times so the 

t

 icon will be displayed.

2

Depending on the indoor unit model, heating operation, cooling
operation or both must be tested as follows (when no action is
performed, the user interface will return to normal mode after 10
seconds or by pressing the 

z

 button once):

To test the heating operation push the 

h

/

c

 button so the 

h

 icon

is displayed. To start the test run operation press the 

y

 button.

To test the cooling operation push the 

h

/

c

 button so the 

c

 icon

is displayed. To start the test run operation press the 

y

 button.

To test the domestic water heating operation push the 

v

button. The test run operation will start without pressing the 

y

button.

3

The test run operation will end automatically after 30 minutes or
when reaching the set temperature. The test run operation can
be stopped manually by pressing the 

z

 button once. If there are

misconnections or malfunctions, an error code will be displayed
on the user interface. Otherwise, the user interface will return to
normal operation.

4

To resolve the error codes, see 

"Error codes" on page 23

.

Final check

Before switching on the unit, read following recommendations:

When the complete installation and all necessary settings have
been carried out, close all front panels of the unit and refit the
indoor unit cover.

The service panel of the switch box may only be opened by a
licensed electrician for maintenance purposes.

M

AINTENANCE

In order to ensure optimal availability of the unit, a number of checks
and inspections on the unit and the field wiring have to be carried out
at regular intervals.

The described checks must be executed at least once a year.

1

Water pressure

Check if the water pressure is above 0.3 bar. If necessary add
water.

2

Water filter

Clean the water filter.

3

Water pressure relief valve

Check for correct operation of the pressure relief valve by
turning the red knob on the valve counter-clockwise:

If you do not hear a clacking sound, contact your local dealer.

In case the water keeps running out of the unit, close both
the water inlet and outlet shut-off valves first and then contact
your local dealer.

4

Pressure relief valve hose

Check that the pressure relief valve hose is positioned
appropriately to drain the water.
If the (optional) drain pan kit is installed, make sure that the
pressure relief valve hose end is positioned in the drain pan.

5

Backup heater vessel insulation cover

Check that the backup heater insulation cover is fastened tightly
around the backup heater vessel.

6

Domestic hot water tank pressure relief valve (field supply)

Applies only to installations with a domestic hot water tank.
Check for correct operation of the pressure relief valve on the
domestic hot water tank.

7

Domestic hot water tank booster heater

Applies only to installations with a domestic hot water tank.

It is advisable to remove lime buildup on the booster heater to
extend its life span, especially in regions with hard water. To do
so, drain the domestic hot water tank, remove the booster heater
from the domestic hot water tank and immerse in a bucket (or
similar) with lime-removing product for 24 hours.

8

Indoor unit switch box

Carry out a thorough visual inspection of the switch box and
look for obvious defects such as loose connections or
defective wiring.

Check for correct operation of contactors K1M, K2M, K3M,
K5M (applications with domestic hot water tank only) and
K4M by use of an ohmmeter. All contacts of these contactors
must be in open position.

NOTE

When the outdoor unit is put into pump down operation
(see the outdoor unit installation manual), the
automatic test run flag will be cleared. The next time
the system is put into operation, the automatic test run
will be executed again.

NOTE

To  display the last resolved error code, push the 

z

button 1 time. Push the 

z

  button again 4 times to

return to normal mode.

NOTE

It is not possible to perform a test run if a forced
operation from the outdoor unit is in progress. Should
forced operation be started during a test run, the test
run will be aborted.

Before carrying out any maintenance or repair activity,
always switch off the circuit breaker on the supply
panel, remove the fuses or open the protection
devices of the unit.

Make sure that before starting any maintenance or
repair activity, also the power supply to the outdoor
unit is switched off.

Содержание EKHBX016AB

Страница 1: ...INSTALLATION MANUAL EKHBH016AB EKHBX016AB Indoor unit for air to water heat pump system ...

Страница 2: ...3 35 48 142 101 502 2 3 4 5 48 39 96 361 1 1 1 4 FBSP 1 1 4 MBSP 895 668 35 922 235 235 2 350 300 500 2x 2x 1x 1x 1x 1x 1x 2x 1 2 3 4 5 6 7 8 1 30 90 1 2 3 ...

Страница 3: ...ten der 03 conformément aux stipulations des 04 overeenkomstig de bepalingen van 05 siguiendo las disposiciones de 06 secondo le prescrizioni per 07 Ì ٠ÚËÛË Ùˆv È Ù Íˆv Ùˆv 08 de acordo com o previsto em 09 в соответствии с положениями 10 under iagttagelse af bestemmelserne i 11 enligt villkoren i 12 gitt i henhold til bestemmelsene i 13 noudattaen määräyksiä 14 za dodržení ustanovení předpisu ...

Страница 4: ...ed for both heating and cooling applications The units can be combined with Daikin fan coil units floor heating applications low temperature radiators domestic water heating applications and solar kit for domestic hot water applications Heating cooling units and heating only units The AD indoor unit range consists of two main versions a heating cooling EKHBX version and a heating only EKHBH versio...

Страница 5: ...g and connecting all EKHBH X indoor unit models Model identification Indoor unit Drain pan kit optional ACCESSORIES Accessories supplied with the indoor unit See figure 1 1 Heat pump capacity 2 Required heating capacity site dependent 3 Additional heating capacity provided by the backup heater 4 Equilibriumtemperature can be set through the user interface refer to Field settings on page 16 TA Ambi...

Страница 6: ... e g gas boiler it shall be made sure that the return water temperature to the heat exchanger does not exceed 55 C Daikin shall not be held liable for any damage resulting from not observing this rule 1 Outdoor unit 6 Collector field supply 2 Indoor unit 7 Shut off valve 3 Heat exchanger FHL1 3 Floor heating loop field supply 4 Pump 5 Shut off valve T Room thermostat field supply Make sure to conn...

Страница 7: ...e on the indoor unit Domestic water heating Domestic water heating is as described under Application 2 on page 3 Application 4 Space cooling and heating application without a room thermostat connected to the indoor unit but with a heating only room thermostat controlling the floor heating and a cooling heating thermostat controlling the fan coil units Heating is provided through floor heating loop...

Страница 8: ...n be removed Thereto loosen the front screws and unhitch the switch box service panel 1 Outdoor unit 14 Motorised 2 way valve for activation of the room thermostat field supply 2 Indoor unit 3 Heat exchanger 4 Pump FCU1 3 Fan coil unit with thermostat field supply 5 Shut off valve 6 Collector field supply FHL1 3 Floor heating loop field supply 7 Shut off valve 9 By pass valve field supply T Heatin...

Страница 9: ...ater outlet connection 13 Drain and fill valves 14 Water filter The water filter removes dirt from the water to prevent damage to the pump or blockage of the evaporator The water filter must be cleaned on a regular base See Maintenance on page 21 15 Expansion vessel drain valve The drain valve of the expansion vessel allows draining the remaining water in the expansion vessel after draining with t...

Страница 10: ...ector only for installations with domestic hot water tank 12 X9A socket The X9A socket receives the thermistor connector only for installations with domestic hot water tank 13 Pump fuse FU2 in line fuse 14 Pump relay K4M 15 Transformer TR1 16 A4P Solar remote alarm address card only for installations with solar kit or remote alarm kit 17 K7M relay for solar pump optional This relay and its output ...

Страница 11: ...cessories on page 2 are enclosed Bring the unit as close as possible to its final installation position in its original package in order to prevent damage during transport The indoor unit weighs approximately 55 kg and should be lifted by two persons using the two lifting bars provided Requirement Value Maximum allowable refrigerant piping length between outdoor unit and indoor unit 75 m Minimum r...

Страница 12: ...oints The maximum water pressure is 3 bar Two shut off valves are delivered with the unit To facilitate service and maintenance install one at the water inlet and one at the water outlet of the indoor unit Mind position of the shut off valves Orientation of the integrated drain and fill valves is important for servicing See figure 3 Drain taps must be provided at all low points of the system to pe...

Страница 13: ...th the outlook diagram delivered with the unit respecting the water in and outlet If air moisture or dust gets in the water circuit problems may occur Therefore always take into account the following when connecting the water circuit Use clean pipes only Hold the pipe end downwards when removing burrs Cover the pipe end when inserting it through a wall so that no dust and dirt enter Use a good thr...

Страница 14: ...ccording to EN directive 98 83 EC WARNING A main switch or other means for disconnection having a contact separation in all poles must be incorporated in the fixed wiring in accordance with relevant local and national legislation Switch off the power supply before making any connections All field wiring and components must be installed by a licensed electrician and must comply with relevant Europe...

Страница 15: ...allations equipped with a domestic hot water tank optional require a dedicated power circuit for the booster heater Please refer to the domestic hot water tank installation manual Connection of the indoor unit power supply and communication cable Power circuit and cable requirements Power supply for the indoor unit is to be provided through the outdoor unit Data communication with the outdoor unit...

Страница 16: ...nts Power supply 230 V AC Maximum running current 100 mA Wiring the 2 way valve 1 Using the appropriate cable connect the valve control cable to the X2M terminal as shown on the wiring diagram 2 Fix the cable s with cable ties to the cable tie mountings to ensure strain relief Wiring the 3 way valve 1 Using the appropriate cable connect the valve control cable to the appropriate terminals as shown...

Страница 17: ...rmostat connection see Room thermostat installation configuration on page 14 Room thermostat connected No room thermostat connected Default 4 This setting a decides the operation mode when there is a simultaneous demand for more space heating cooling and domestic water heating a only applicable in case DIP switch 2 ON Heating cooling priority No priority Default When no room thermostat is connecte...

Страница 18: ... electrical components 6 Fixation Check that the unit is properly fixed to avoid abnormal noises and vibrations when starting up the unit 7 Damaged equipment Check the inside of the unit on damaged components or squeezed pipes 8 Refrigerant leak Check the inside of the unit on refrigerant leakage If there is a refrigerant leak call your local dealer 9 Power supply voltage Check the power supply vo...

Страница 19: ...iled description 0 User permission level If required certain user interface buttons can be made unavailable for the user Three permission levels are defined see the table below Switching between level 1 and level 2 3 is done by simultaneously pressing buttons pfi and pfj immediately followed by simultaneously pressing buttons s and ba and keeping all 4 buttons pressed for at least 5 seconds in nor...

Страница 20: ...ing off temperature outdoor temperature above which space heating is turned off to avoid overheating 5 Equilibrium temperature and space heating priority temperature Equilibrium temperature The equilibrium temperature field settings apply to operation of the optional backup heater When the equilibrium temperature function is enabled operation of the backup heater is restricted to low outdoor tempe...

Страница 21: ...eated and the domestic hot water set point temperature as set by the user has been reached the booster heater will continue to heat the domestic water to a temperature a few degrees above the set point temperature i e the booster heater OFF temperature These extra degrees are specified by the domestic hot water step length field setting Correct setting prevents the booster heater from repeatedly t...

Страница 22: ...aving water temperature for cooling operation 9 03 Cooling set point lower limit minimum leaving water temperature for cooling operation A Quiet mode This field setting allows to select the desired quiet mode Two quiet modes are available quiet mode A and quiet mode B In quiet mode A priority is given to the outdoor unit operating quietly under all circumstances Fan and compressor speed and thus p...

Страница 23: ... 35 1 C 5 Equilibrium temperature and space heating priority temperature 00 Equilibrium temperature status 1 ON 0 1 01 Equilibrium temperature 0 15 20 1 C 02 Space heating priority status 0 OFF 0 1 03 Space heating priority temperatures 0 15 20 1 C 04 Set point correction for domestic hot water temperature 10 0 20 1 C 6 DT for domestic water heating 00 Start 5 1 20 1 C 01 Stop 2 2 10 1 C 7 Domesti...

Страница 24: ...ntenance purposes MAINTENANCE In order to ensure optimal availability of the unit a number of checks and inspections on the unit and the field wiring have to be carried out at regular intervals The described checks must be executed at least once a year 1 Water pressure Check if the water pressure is above 0 3 bar If necessary add water 2 Water filter Clean the water filter 3 Water pressure relief ...

Страница 25: ...r water is hot Check that the pump speed setting is on the highest speed Make sure that the expansion vessel is not broken Check that the resistance in the water circuit is not too high for the pump refer to Setting the pump speed on page 16 The water volume in the installation is too low Make sure that the water volume in the installation is above the minimum required value refer to Checking the ...

Страница 26: ...de w Push the y button Push the v button ON ON 1 time 1 time ON OFF 1 time OFF ON 1 time OFF OFF Error code Failure cause Corrective action 80 Inlet water temperature thermistor failure inlet water thermistor broken Contact your local dealer 81 Outlet water temperature thermistor failure outlet water temperature sensor broken Contact your local dealer 89 Water heat exchanger freeze up failure due ...

Страница 27: ...ansion valve Contact your local dealer EC Domestic hot water temperature too high 89 C Check that the contactor of the electric booster heater is not short circuited Check that the domestic hot water thermistor is giving the correct read out F3 Too high discharge temperature e g due to outdoor coil blockage Clean the outdoor coil If the coil is clean contact your local dealer H3 Malfunctioning HPS...

Страница 28: ... 10 l 10 l maximum working pressure MWP 3 bar 3 bar Pump type water cooled water cooled no of speed 2 2 Sound pressure level b 28 dBA 28 dBA Internal water volume 5 5 l 5 5 l Pressure relief valve water circuit 3 bar 3 bar Operation range water side heating 15 55 C 15 55 C cooling 5 22 C Operation range air side heating 20 35 C 20 35 C cooling 10 46 C domestic hot water by heat pump 20 35 C 20 35 ...

Страница 29: ...NOTES NOTES ...

Страница 30: ...4PW42457 1 Copyright Daikin ...

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