Altherma EKHBX016AB, Руководство по установке

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EKHBH/X016AB
Indoor unit for air to water heat pump system
4PW42457-1
Installation manual
10
Checking the water volume and expansion vessel pre-
pressure
The unit is equipped with an expansion vessel of 10 litre which has a
default pre-pressure of 1 bar.
To assure proper operation of the unit, the pre-pressure of the
expansion vessel might need to be adjusted and the minimum and
maximum water volume must be checked.
1 Check that the total water volume in the installation is 20 l
minimum.
2 Using the table below, determine if the expansion vessel pre-
pressure requires adjustment.
3 Using the table and instructions below, determine if the total
water volume in the installation is below the maximum allowed
water volume.
Calculating the pre-pressure of the expansion vessel
The pre-pressure (Pg) to be set depends on the maximum
installation height difference (H) and is calculated as below:
Pg=(H/10+0.3) bar
Checking the maximum allowed water volume
To determine the maximum allowed water volume in the entire circuit,
proceed as follows:
1 Determine for the calculated pre-pressure (Pg) the
corresponding maximum water volume using the graph below.
2 Check that the total water volume in the entire water circuit is
lower than this value.
If this is not the case, the expansion vessel inside the indoor unit is
too small for the installation.
Example 1
The indoor unit is installed 5 m below the highest point in the water
circuit. The total water volume in the water circuit is 100 l.
In this example, no action or adjustment is required.
Example 2
The indoor unit is installed at the highest point in the water circuit.
The total water volume in the water circuit is 350 l.
Result:
■
Since 350 l is higher than 280 l, the pre-pressure must be
decreased (see table above).
■
The required pre-pressure is:
Pg = (H/10 + 0.3) bar = (0/10 + 0.3) bar = 0.3 bar
■
The corresponding maximum water volume can be read from
the graph: approximately 410 l.
■
Since the total water volume (350 l) is below the maximum water
volume (410 l), the expansion vessel suffices for the installation.
Setting the pre-pressure of the expansion vessel
When it is required to change the default pre-pressure of the
expansion vessel (1 bar), keep in mind the following guidelines:
■
Use only dry nitrogen to set the expansion vessel pre-pressure.
■
Inappropriate setting of the expansion vessel pre-pressure will
lead to malfunction of the system. Therefore, the pre-pressure
should only be adjusted by a licensed installer.
Connecting the water circuit
Water connections must be made in accordance with the outlook
diagram delivered with the unit, respecting the water in- and outlet.
If air, moisture or dust gets in the water circuit, problems may occur.
Therefore, always take into account the following when connecting
the water circuit:
■
Use clean pipes only.
■
Hold the pipe end downwards when removing burrs.
■
Cover the pipe end when inserting it through a wall so that no
dust and dirt enter.
■
Use a good thread sealant for the sealing of the connections.
The sealing must be able to withstand the pressures and
temperatures of the system.
■
When using non-brass metallic piping, make sure to insulate
both materials from each other to prevent galvanic corrosion.
■
Because brass is a soft material, use appropriate tooling for
connecting the water circuit. Inappropriate tooling will cause
damage to the pipes.
In most air conditioning applications this minimum water
volume will have a satisfying result.
In critical processes or in rooms with a high heat load
though, extra water volume might be required.
Installation
height
difference
(a)
(a) Installation height difference: height difference (m) between the highest point of
the water circuit and the indoor unit. If the indoor unit is located at the highest
point of the installation, the installation height is considered 0 m.
Water volume
≤
280 l
>280 l
≤
7 m
No pre-pressure adjustment
required.
Actions required:
• pre-pressure must be decreased,
calculate according to "Calculating
the pre-pressure of the expansion
vessel"
• check if the water volume is lower
than maximum allowed water volume
(use graph below)
>7 m
Actions required:
• pre-pressure must be increased,
calculate according to "Calculating
the pre-pressure of the expansion
vessel"
• check if the water volume is lower
than maximum allowed water volume
(use graph below)
Expansion vessel of the unit
too small for the installation.
= pre-pressure
= maximum water volume
0.3
0.5
1
1.5
2
2.5
100 50 0 20 150 200 250 300 350 400 450
maximum water volume [l]
pre-pressure [bar]
Be careful not to deform the unit piping by using excessive
force when connecting the piping. Deformation of the
piping can cause the unit to malfunction.
■
The unit is only to be used in a closed water system.
Application in an open water circuit can lead to
excessive corrosion of the water piping.
■
Never use Zn-coated parts in the water circuit.
Excessive corrosion of these parts may occur as
copper piping is used in the unit's internal water
circuit.
NOTE
■
When using a 3-way valve in the water circuit.
Preferably choose a ball type 3-way valve to
guarantee full separation between domestic hot
water and floor heating water circuit.
■
When using a 3-way valve or a 2-way valve in the
water circuit.
The recommended maximum changeover time of
the valve should be less than 60 seconds.