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ALTEC AIR, LLC

P550W Series Air Dryers User’s Guide

Page 4 of 98

P011658 – Rev. S

3. Table of Contents

1. Welcome & Congratulations ....................... 3

2. Introduction .................................................. 3

3. Table of Contents .......................................... 4

4. Safety & Warning Information ................... 6

5. Overview & Specifications ........................... 8

5.1 Product Description ................................. 8

5.2 Key Features ............................................ 8

5.3 P550W Series Air Dryer Models ............. 8

5.4 Technical Specifications .......................... 9

5.5 Dryer Function Overview ...................... 10

6. Installing Your Dryer ................................. 11

6.1 Safety & Warning Information .............. 11

6.2 Before You Begin .................................. 12

6.3 Included Contents .................................. 13

6.4 Required Tools and Materials ................ 13

6.5 Installation Steps .................................... 14

6.6 Installation Checklist ............................. 21

7. Registering Your Dryer.............................. 22

8. Operating Your Dryer ............................... 23

8.1 Safety & Warning Information .............. 23

8.2 Depressurizing the Dryer ....................... 24

8.3 Powering the Dryer ON & OFF ............. 24

8.4 Using the Front Panel Display ............... 25

8.5 Identifying Dryer Alarms ...................... 27

8.6 Accessing the Setup Menu ..................... 29

8.7 Using the System Setup Menu ............... 30

8.8 Using the Alarm Setup Menu ................ 36

8.9 Connecting to Common Alarm Terminals

..................................................................... 46

8.10 Connecting to Power Fail Alarm

Terminals ..................................................... 46

8.11 Connecting via Web Browser .............. 47

8.12 Using the Status Screen ....................... 48

8.13 Using the Configuration Screen ........... 50

8.14 Using the Event Screen ........................ 51

8.15 Using the Firmware Screen .................. 52

8.16 Connecting via SNMP ......................... 53

9. Testing Your Dryer .................................... 54

9.1 Safety & Warning Information .............. 54

9.2 Measuring Compressor Amp Draw ....... 55

9.3 Measuring Compressor Voltage ............ 56

9.4 Measuring Incoming Voltage ................ 57

9.5 Testing Consistent Heatless Dryer

Cycling......................................................... 58

9.6 Testing Unloader Valve ......................... 60

9.7 Measuring Heatless Dryer Solenoid

Voltage......................................................... 61

9.8 Testing ................................................... 62

9.9 Air Dryer Fan ......................................... 62

9.10 Testing Compressor ON/OFF Cycling 63

9.11 Testing High Compressor Last Run

Time Alarm .................................................. 64

9.12 Testing Humidity Alarm and System

Shutdown ..................................................... 65

9.13 Testing High Outlet Pressure Alarm .... 67

9.14 Testing Low Outlet Pressure Alarm..... 68

9.15 Testing Air Fittings & Hoses for Leaks

..................................................................... 69

10. Maintaining Your Dryer .......................... 71

10.1 Safety & Warning Information ............ 72

10.2 6 Month Maintenance .......................... 74

10.3 8,000 Hour Maintenance ...................... 75

11. Replacement Parts & Accessories ........... 76

Содержание AIR P550W

Страница 1: ...P011658 Rev S P550W Series Air Dryers User s Guide Models covered P550W P550WH P550WLP P552W P552WH P552WLP...

Страница 2: ......

Страница 3: ...com 2 Introduction PLEASE READ THIS USER S GUIDE THOROUGHLY AND SAVE FOR FUTURE REFERENCE This User s Guide is provided for the benefit of our customers and contains information and direction specific...

Страница 4: ...larm Setup Menu 36 8 9 Connecting to Common Alarm Terminals 46 8 10 Connecting to Power Fail Alarm Terminals 46 8 11 Connecting via Web Browser 47 8 12 Using the Status Screen 48 8 13 Using the Config...

Страница 5: ...8 Can t Create a Low Pressure Alarm 85 13 9 High Humidity 86 13 10 Can t Create a High Humidity Alarm Shutdown 87 13 11 High Flow Rate Alarm 87 13 12 High Cabinet Temperature Alarm 88 13 13 Inconsist...

Страница 6: ...tention for these warnings and read them as you encounter them WARNING For your safety all the information in this User s Guide must be followed to minimize the risk of electrical shock and prevent pr...

Страница 7: ...g components not supplied by ALTEC AIR is NOT RECOMMENDED AND MAY VOID THE WARRANTY IMPORTANT Performing routine maintenance as outlined in the Maintaining Your Dryer section will ensure optimal perfo...

Страница 8: ...ss panel allowing easier access for adjustment and maintenance and ultra quiet compressor with an industry leading maintenance interval of 8 000 hours 5 2 Key Features LCD display of all operating par...

Страница 9: ...KPa Outlet Air Humidity Less than 2 RH Compressor Type Two cylinder 1 2 HP oil less type Drying Method Heatless Desiccant Operating Temperature Range 40 to 85 F optimal 4 4 30 C Noise Level 51 dBA at...

Страница 10: ...nts air from bleeding back through the Heatless Dryer 5 Humidity Sensor Measures the Humidity of the compressed air 6 Air Tank Stores dry compressed air 7 Static Pressure Regulator Regulates the Stati...

Страница 11: ...hly recommended that you remove all jewelry before performing any procedures WARNING Internal surfaces may be hot Use care when coming into contact with internal components as there is a potential for...

Страница 12: ...2 3 Verify the installation location of the air Dryer 6 2 3 1 Well ventilated and free from abrasive dust or chemicals 6 2 3 2 Ambient temperature is between 40 to 85 F 4 4 and 30 C NOTE Higher tempe...

Страница 13: ...wn Package located inside the Dryer 1 120 VAC Power Cord P550W P550WH P550WLP 1 220 VAC Power Cord P552W P552WH P552WLP 4 Connector Male 1 4 MPT P550WH P552WH 1 Tee Tube Union 1 Precision Bleed Orific...

Страница 14: ...materials NOTE If ANY SHIPPING DAMAGE is detected file a claim with the shipping company prior to continuing the installation procedures 6 5 2 Open panel locking latches and remove the front panel 6...

Страница 15: ...pward 6 5 6 Install the Plug into the included Precision Bleed Orifice Fitting and then into the dryer Outlet Port For 4 Port Outlet dryers 6 5 7 Remove four 4 Outlet Port plugs 6 5 8 Install four 4 O...

Страница 16: ...power outlet for P550W P550WH and P550WLP models 208 253 VAC 1 phase power outlet for P552W P552WH and P552WLP models o Line Black Brown o Neutral White Blue o Ground Green Green Yellow 6 5 13 Power...

Страница 17: ...6 5 15 1 Pull the Capacity Control Valve knob out 6 5 15 2 Turn the knob until the reading on the pressure gauge is 50 PSI 6 5 15 3 Push the knob in to lock 6 5 16 Let the Dryer run until the Humidit...

Страница 18: ...Port by pressing the ferrule down then pulling the fitting upward NOTE Save this fitting for use in low flow applications 6 5 19 Connect the air supply line s For SINGLE Outlet dryers 6 5 19 1 Connec...

Страница 19: ...e 19 of 98 P011658 Rev S NOTE For all dryers with minimal FLOW Install the included Precision Bleed Orifice fitting to maintain a constant air flow 6 5 20 Power the Dryer ON 6 5 21 Set the Static Pres...

Страница 20: ...g nut LP Models 6 5 22 2 Turn knob until Outlet Pressure OUTP reading is at the desired setting 6 5 22 3 Push knob in to lock or tighten the retaining nut LP Models 6 5 23 Check for air leaks NOTE Thi...

Страница 21: ...m off as necessary Tighten the fitting Re connect the hose end Replace the fitting hose component 6 5 24 Re install the front panel 6 5 25 REGISTER YOUR DRYER See section 7 for details 6 6 Installatio...

Страница 22: ...activate the Limited Warranty on your product Once you register you are eligible to receive free technical support as well as updates concerning your ALTEC AIR products Register Online at www AltecAI...

Страница 23: ...re the equipment to be running creating a situation for potential electrical shock It is highly recommended that you remove all jewelry before performing any procedures WARNING Internal surfaces may b...

Страница 24: ...nect air hose from the quick disconnect connector located on top of Outlet Pressure Regulator 8 2 2 To prevent pressure from building back up power the Dryer OFF See section 8 3 8 2 3 Reconnect air ho...

Страница 25: ...current information screen on the display When pressed again it will allow the information screens to begin cycling again 8 4 4 Arrow Buttons Used to navigate screens and set values 8 4 5 Display Scre...

Страница 26: ...ted by the Outlet Pressure Regulator TANK Air Tank pressure FLOW Outlet flow of the dryer 8 4 5 2 Runtime Screen DUTY CYCLE Time Running Time Running Time Off LAST RUN How many minutes the compressor...

Страница 27: ...gh Outlet Pressure Alarm Occurs when the Outlet Pressure OUTP rises above the alarm set point for more than one 1 minute Default setting is 10 0 PSI for Standard models 7 50 PSI for LP models See sect...

Страница 28: ...fault setting is 10 0 If this alarm is present for one 1 minute or more the air Dryer will go into SHUTDOWN mode to prevent saturated air from being delivered to the supply line See section 13 9 for t...

Страница 29: ...aintenance See section 10 3 for maintenance information 8 6 Accessing the Setup Menu The P550W has three 3 Setup sections System Setup Used to set specific values for the system Alarm Setup Used to se...

Страница 30: ...ress the Left Arrow Button to Escape to the information screens 8 7 Using the System Setup Menu In the Setup Menu 8 7 1 Press the Up Down Arrow Buttons to Select the S in System Setup 8 7 2 Press the...

Страница 31: ...7 4 Press the Up Arrow Button to access the next screen 8 7 5 Set Start Up Delay default setting is 0 seconds 8 7 5 1 Press the Enter Button to access the edit screen 8 7 5 2 Press the Up Down Arrow...

Страница 32: ...1 Press the Enter Button to access the reset screen 8 7 7 2 Press the Left Right Arrow Buttons to Select the correct choice Yes or No 8 7 7 3 Press the Enter Button to confirm the selected choice This...

Страница 33: ...Set Date 8 7 11 1 Press the Enter Button to access the edit screen 8 7 11 2 Press the Left Right Arrow Buttons to Select the digit to change 8 7 11 3 Press the Up Down Arrow Buttons to Change the valu...

Страница 34: ...ft Right Arrow Buttons to Select the digit to change 8 7 12 3 Press the Up Down Arrow Buttons to Change the value of the selected digit 8 7 12 4 Press the Enter Button to submit the new setting 8 7 12...

Страница 35: ...r Button to access the firmware update screen 8 7 1 4 Select the correct file version using the Up and Down Buttons 8 7 1 5 Press the Enter button to select the file 8 7 1 6 Press the Left Right Arrow...

Страница 36: ...the edit screen 8 7 3 3 Press the Up and Down Arrow Buttons to Change the value 8 7 3 4 Press the Enter Button to submit the new setting 8 7 3 5 Press the Left Right Arrow Buttons to Select the corre...

Страница 37: ...8 8 3 4 Press the Enter Button when to submit the new setting 8 8 3 5 Press the Left Right Arrow Buttons to Select the correct choice Yes or No 8 8 3 6 Press the Enter Button to confirm the selected...

Страница 38: ...confirm the selected choice This will lock in the new setting 8 8 6 Press the Up Arrow Button to access the next screen 8 8 7 Set Low Pressure Threshold default setting is 0 30 PSI 8 8 7 1 Press the...

Страница 39: ...2 Press the Left Right Arrow Buttons to Select the digit to change 8 8 9 3 Press the Up Down Arrow Buttons to Change the value of the selected digit 8 8 9 4 Press the Enter Button when to submit the n...

Страница 40: ...Right Arrow Buttons to Select the correct choice Yes or No 8 8 12 Press the Up Arrow Button to access the next screen In the Setup Menu 8 8 13 Press the Up Down Arrow Buttons to Select the N in Netwo...

Страница 41: ...t to change 8 8 15 3 Press the Up Down Arrow Buttons to Change the value of the selected digit 8 8 15 4 Press the Enter Button when to submit the new setting 8 8 15 5 Press the Left Right Arrow Button...

Страница 42: ...5 Press the Left Right Arrow Buttons to Select the correct choice Yes or No 8 8 16 6 Press the Enter Button to confirm the selected choice This will lock in the new setting 8 8 17 Set Gateway Address...

Страница 43: ...default is 000 000 000 000 8 8 18 1 Press the Enter Button to access the edit screen 8 8 18 2 Press the Left Right Arrow Buttons to Select the digit to change 8 8 18 3 Press the Up Down Arrow Buttons...

Страница 44: ...change 8 8 19 3 Press the Up Down Arrow Buttons to Change the value of the selected digit 8 8 19 4 Press the Enter Button when to submit the new setting 8 8 19 5 Press the Left Right Arrow Buttons to...

Страница 45: ...8 8 20 3 Press the Enter Button when to submit the new setting 8 8 20 4 Press the Left Right Arrow Buttons to Select the correct choice Yes or No 8 8 20 5 Press the Enter Button to confirm the selecte...

Страница 46: ...rol Board as required COMMON NO for CLOSE ON ALARM operation NC COMMON for OPEN ON ALARM operation 8 9 3 Close Panel 8 10 Connecting to Power Fail Alarm Terminals 8 10 1 Open Panel see section 0 8 10...

Страница 47: ...nd plugged into the UTP Port on the control board of the Air Dryer Configure the network card on the Laptop PC to use the IP Address 192 168 1 101 This will make the Laptop PC compatible with the Air...

Страница 48: ...tatus Screen Displays the readings and alarms monitored in the P550W Series Air Dryer Provides remote ALARM RESET Readings are displayed in BLACK unless an alarm is present Alarms are displayed in RED...

Страница 49: ...Guide Page 49 of 98 P011658 Rev S 8 12 1 Resetting an Alarm 8 12 1 1 Click on the ALARM RESET Button to remotely reset Air Dryer alarms displayed on Status Screen 8 12 1 2 Enter Keyword default is 123...

Страница 50: ...word can be made in this screen NOTE Reference Appendix section 14 2 for Limits Defaults and Formats Values in BLUE represent the current setting The Enter Key is used to change values Clicking the va...

Страница 51: ...es Air Dryers User s Guide Page 51 of 98 P011658 Rev S 8 14 Using the Event Screen Displays all events such as alarms changes made and alarm resets registered by the P550W Series Air Dryers This scree...

Страница 52: ...ies Air Dryers Current Version Displays the current firmware version of the P550W Air Dryer New Version File Displays the new location and new firmware version chosen The BROWSE Button allows you to l...

Страница 53: ...network This software requires a SNMP Definition Configuration File MIB file in order to properly communicate with the Air Dryer The files for the P550W Series Air Dryers can be downloaded from our we...

Страница 54: ...ng a situation for potential electrical shock It is highly recommended that you remove all jewelry before performing any procedures WARNING Internal surfaces may be hot Use care when coming into conta...

Страница 55: ...asure the running amps With the compressor running the running amps should measure 5 0 amps or below for 120V units or 2 5 amps or below for 240V units If the compressor measures over 5 0 2 5 running...

Страница 56: ...to measure across the board terminals where wires 5 and 6 are connected The voltage should measure 120 VAC 120V models or 240 VAC 240V models With the Compressor NOT running 9 3 4 Use a Voltmeter to m...

Страница 57: ...cate the Incoming POWER connector inside the Dryer 9 4 3 Use a Voltmeter to measure the voltage inside Dryer 9 4 3 1 Place the probes between the Power connector and terminal insulation so that they t...

Страница 58: ...l 9 5 Testing Consistent Heatless Dryer Cycling With the Compressor running 9 5 1 Open Panel see section 0 9 5 2 Place a piece of insulating material over the compressor for this test i e piece of car...

Страница 59: ...l for purging air Air should Purge from Tower 1 side Purge from Tower 2 side 30 Seconds later Purge from Tower 1 side 30 Seconds later and so on 9 5 5 Remove insulating material from top of the compre...

Страница 60: ...f the heatless Dryer 9 6 2 Place your hand over the Unloader Valve to feel for air flow Air should NOT flow from this fitting continuously Air should only be released in a short burst when the compres...

Страница 61: ...t solenoid IN Incoming power VALVE Right solenoid 9 7 2 Use a Voltmeter to measure the DC voltage across each set of VALVE terminals Continue to measure for up to 45 seconds if no voltage is initially...

Страница 62: ...will turn OFF when the cabinet temperature is below 80 F If the fan is not blowing air outwards as described Verify the cabinet temperature is above 90 F Check for loose wiring Refer to the Wiring Dia...

Страница 63: ...reen With Compressor running 9 10 2 Verify the compressor shuts down when the tank pressure TANK reaches 50 0 PSI If the tank pressure TANK fails to reach 50 PSI see section 13 15 for troubleshooting...

Страница 64: ...n Time Alarm CAUTION Be careful when removing Air hose System is pressurized NOTE For this test allow the Display Screen to cycle through the information screens 9 11 1 Start timing when the compresso...

Страница 65: ...LAST RUN alarm as described see section 13 18 for troubleshooting information 9 12 Testing Humidity Alarm and System Shutdown CAUTION Be careful when removing Air hose System is pressurized 9 12 1 Pow...

Страница 66: ...of 98 P011658 Rev S 9 12 4 Power the air Dryer ON Allow the Humidity reading to rise over 10 0 9 12 5 After three 3 minutes verify that a Humidity Alarm appears and the Dryer goes into SHUTDOWN mode...

Страница 67: ...able to create a Humidity Shutdown alarm as described see section 13 10 for troubleshooting information 9 13 Testing High Outlet Pressure Alarm 9 13 1 Make a note of the current Outlet Pressure OUTP r...

Страница 68: ...Regulator knob counter clockwise until Outlet Pressure OUTP reading lowers to the reading recorded in step 9 13 1 9 13 5 Push knob in to lock or tighten the retaining nut LP Models 9 13 6 Press the RE...

Страница 69: ...et Pressure OUTP reading rises to the reading recorded in step 9 14 1 9 14 5 Push knob in to lock or tighten the retaining nut LP Models 9 14 6 Press the RESET Button If you are unable to create a Low...

Страница 70: ...paint brush to dab soapy water on the air fitting or hose connection to be tested If air bubbles appear at the connection this indicates that air is leaking from the connection If any leaks are detect...

Страница 71: ...ord all completed maintenance for historical tracking and reference purposes The log sheets include a Section reference column which indicates the User s Guide section containing the information about...

Страница 72: ...at you remove all jewelry before performing any procedures WARNING Internal surfaces may be hot Use care when coming into contact with internal components as there is a potential for some of these com...

Страница 73: ...supplied by ALTEC AIR is NOT RECOMMENDED AND MAY VOID THE WARRANTY IMPORTANT Performing routine maintenance as outlined in the Maintaining Your Dryer section will ensure optimal performance over the l...

Страница 74: ...P550WLP models and must be 208 253 VAC for P552W P552WH and P552WLP models 9 4 Test High Low Outlet Pressure Alarms 9 13 9 14 Set System Pressure 50 PSI 0 Set Static Pressure 17 PSI 6 5 21 Set Outlet...

Страница 75: ...ure Section 8 000 16 000 24 000 32 000 40 000 Install 8 000 Hour Maintenance Kit 11 4 Read Record Flow Rate FLOW 8 4 Measure Record Compressor Amp Draw 9 2 Set System Pressure 50 PSI 0 Set Static Pres...

Страница 76: ...se 220VAC parts 552 units built before 10 21 2021 will use120VAC parts Description Part Number Quantit y Recommend Spare Power Switch M038428 1 Fan P4080 120VAC P40801 240VAC 1 Static Pressure Regulat...

Страница 77: ...built before 10 21 2021 will use120VAC parts Description Part Number Quantity Recommend Spare Precision Bleed Orifice Fitting P013349 1 Outlet Pressure Regulator Standard Pressure Low Pressure P01027...

Страница 78: ...atless Dryer P011738 120VAC P018262 220VAC 1 Desiccant Chamber P2004036 2 Cycle Timer P010530F1 120VAC P01053021 240VAC 1 Unloader Valve P011839 120VAC P017481 240VAC 1 Solenoid Valve In 8 000 Hour Ma...

Страница 79: ...nce kit and compressor maintenance kit P011673 1 Kits for units with Type B Compressor See detail comparison on next page to determine Compressor Type Six Month Maintenance Kit Includes air intake fil...

Страница 80: ...ed parts and accessories contact the ALTEC AIR Inside Sales Service department to order 800 521 5351 option 2 Fax 303 657 2205 sales AltecAIR com parts AltecAIR com IMPORTANT Instruction for the repla...

Страница 81: ...o Replace desiccant o rings check valves springs and complete solenoid assembly o Test proper component operation Desiccant Tower Repack o Clean out tower and replace desiccant filter and o ring Circ...

Страница 82: ...ction begins with the most likely cause s of the issue Otherwise they start from the simplest possibilities and progress to more complicated ones This troubleshooting guide is designed to be easy to f...

Страница 83: ...testing and maintenance of this air Dryer require the equipment to be running creating a situation for potential electrical shock It is highly recommended that you remove all jewelry before performing...

Страница 84: ...Alarm set point Raise High Outlet Pressure Alarm set point 13 6 Can t Create a High Pressure Alarm Possible Cause Check Corrective Action Defective Outlet Pressure Regulator Verify that the Outlet Pr...

Страница 85: ...Tighten any loose connections as required 13 8 Can t Create a Low Pressure Alarm Possible Cause Check Corrective Action Defective Outlet Pressure Regulator Verify that the Outlet Pressure Regulator ca...

Страница 86: ...s Raise High Humidity Alarm set point Over 10 not recommended Defective Humidity Sensor Perform the Testing Humidity Alarm and System Shutdown test section 9 12 Troubleshoot Can t Create a High Humidi...

Страница 87: ...Verify that Humidity reading fails to climb higher than 15 or creates sporadic readings Replace Humidity Sensor section 11 2 Defective Control Board Verify that Humidity reading is over 15 for more th...

Страница 88: ...lenoid Valves section 9 7 If 53 VDC 120V unit or 110 VDC 240V unit IS present replace Solenoid Valves included in the 8 000 Hour Maintenance Kit section 11 4 Defective Cycle Timer Measure voltage goin...

Страница 89: ...n compressor and Air Tank for air leaks section 9 15 Connect tighten or replace leaking component 13 16 Compressor Excessive AMP Draw Possible Cause Check Corrective Action Restriction in air line Rem...

Страница 90: ...h amounts of air the Solenoid Valve is defective Replace Solenoid Valves included in the 8 000 Hour Maintenance Kit section 11 4 Defective control board Measure voltages at control board section 9 3 I...

Страница 91: ...Guide Page 91 of 98 P011658 Rev S 13 19 Compressor Rapid ON OFF Cycling Possible Cause Check Corrective Action Defective control board Measure voltages at control board section 9 3 If measurements are...

Страница 92: ...ave exhausted all the potential problems and solutions covered in the Troubleshooting Your Dryer section and you still require further assistance to correct a problem contact ALTEC AIR Technical Suppo...

Страница 93: ...ALTEC AIR LLC P550W Series Air Dryers User s Guide Page 93 of 98 P011658 Rev S 14 Appendix 14 1 Wiring Diagram...

Страница 94: ...m LP UNITS 0 5 0 30 19 9 7 49 2 0 0 30 PSI High Humidity Alarm 3 15 10 YES High Compressor Last Run Time Alarm 2 00 5 00 3 00 Minutes High Cabinet Temperature Alarm 120 Deg F YES Compressor Total Run...

Страница 95: ...Time Reading Numeric Hours Compressor Last Run Time Reading Numeric Seconds System Status ON SHUTDOWN Compressor Status ON OFF Fan Status ON OFF Heater Status Outdoor Unit Only ON OFF Alarm Readings R...

Страница 96: ...y the user and the user in turn should file any damage claim against the carrier All warranty items are F O B Broomfield Colorado Freight charges are the responsibility of the user This warranty shall...

Страница 97: ...lorado 80020 800 521 5351 303 427 3700 Fax 303 657 2233 info AltecAIR com www AltecAIR com 16 2 Sales 800 521 5351 option 2 Fax 303 657 2205 sales AltecAIR com parts AltecAIR com 16 3 Service 800 521...

Страница 98: ...__________________________________ ________________________________________________________________________ ________________________________________________________________________ ___________________...

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