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Your Power Solutions Partner

Cordex DC/DC Converter CXDF 24-48/2kW, 24V In - 48V Out

Installation & Operation Manual

Part # 012-526-B2

Effective: 05/2012

member of The Group

™

Содержание CXDF24482KW

Страница 1: ...Your Power Solutions Partner Cordex DC DC Converter CXDF 24 48 2kW 24V In 48V Out Installation Operation Manual Part 012 526 B2 Effective 05 2012 member ofThe Group...

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Страница 3: ...ation and fault diagnosis of the unit Specifications Converter and Shelf 012 526 B1 Specifications CXCI 707 492 B1 Outline Drawing 23 5 Module Shelf 030 900 06 Customer Connections 23 5 Module Shelf 0...

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Страница 5: ...of use of the product 3 Before using the product read all instructions and cautionary markings on the product and any equipment connected to the product 4 Do not expose the product to rain or snow in...

Страница 6: ...afety Precautions 8 4 2 Tools Required 8 4 3 Shelf Preparation Mounting 8 4 4 Converter Module Insertion Removal 8 4 5 CXCI 9 5 WIRING AND CONNECTIONS 11 5 1 Safety Precautions 11 5 2 Calculating Wire...

Страница 7: ...f ordering or at a later time after the system has been installed The shelf converter system is designed to operate with the Alpha Cordex System Controller CXC Controller software version 1 97 is the...

Страница 8: ...set mounting List 24 Charcoal finish with white contrasting silkscreen List 56 Module blank plate List 90 CXCI blank plate List 91 Rear cover Kydex List 92 CXCI controller List 99 Cordex DC DC 2kW con...

Страница 9: ...display the operational status of the module see Table A Indicator Color Associated Condition Green I P DC INPUT OK Green O P Converter Module Power ON Red FAIL Converter Module FAIL Red FAIL flashing...

Страница 10: ...current cell voltages temperatures automatically for up to 16 user defined logs Typical applications of the CXCI logging include power system details thermal performance of outdoor enclosures battery...

Страница 11: ...DC Modem 018 585 20 CAUTION Do not connect anything other than the Alpha modem and Alpha supplied DB 9 cable to the D sub port on the front of the CXCI 2 3 5 Ethernet Port The Ethernet port is design...

Страница 12: ...m or control signal may be mapped to any one of the relays or several signals may be mapped to just one relay or none at all 2 7 Network Connection and Remote Communications The Cordex system can be s...

Страница 13: ...e packaged in its original shipping container If the original container is unavailable make sure the product is packed with at least three inches of shock absorbing material to prevent shipping damage...

Страница 14: ...paration Mounting For 030 900 20 the shelf has been designed for flush mounting in a 23 relay rack For 030 905 20 and 030 839 20 the shelves have been designed for flush mounting in a 19 relay rack Ea...

Страница 15: ...ost position in order to access the side of the CXCI where the mounting screws are located Figure 3 Showing CXCI blank plate removal 4 5 2 CXCI Module Installation Remove CXCI blank plate as described...

Страница 16: ...CXCI module Install by placing the CXCI module on the shelf bottom and sliding the module into the rear connector inside of the shelf Apply pressure on the module baffle plate to engage the rear conne...

Страница 17: ...mil area A Ultimate drain in amps LF Conductor loop feet K 11 1 constant factor for commercial TW type copper wire AVD Allowable voltage drop Check again that the ampacity rating of the cable meets th...

Страница 18: ...The Cordex system can be set up monitored and tested via Ethernet 10 100 Base T serial data connection The communication protocol supports a web interface Some standard scenarios are described below 5...

Страница 19: ...grammed to energize or de energize during an alarm condition see CXC Software manual When the CXCI reset button is pressed or power is lost all relays de energize 5 6 2 Digital Inputs for CXCI The dig...

Страница 20: ...for all input cable terminations The analog input channels are used to monitor various types of electrical signals 5 6 3 1 Voltage Voltage Input 1 load voltage per CXC software terminals V1 on the she...

Страница 21: ...tput Current are used respectively 6 3 1 Load Current in a Rectifier Converter System For proper operation of Charge Current Control and Power Save the system load current must include the current dra...

Страница 22: ...e g with a laptop and a standard network crossover cable See current version software manual for details 6 4 3 CXCI Hard Reset There is a second reset button located to the right of the front panel o...

Страница 23: ...performing maintenance on the system s alarms and control settings Procedure Date Completed Clean ventilation openings Inspect all system connections re torque as necessary Verify alarm control settin...

Страница 24: ...strations and procedure refer to the Installation chapter Original CXCI design is shown below 8 Remove four 4 mounting screws from the CXCI as shown below The first two screws will release the front p...

Страница 25: ...rranty coverage The warranty does not provide to the customer or other parties any remedies other than the above It does not provide coverage for any loss of profits loss of use costs for removal or i...

Страница 26: ...CP Dynamic host configuration protocol EMC Electromagnetic compatibility EMI Electromagnetic interference ESD Electrostatic discharge FCC Federal Communications Commission for the USA IP Internet prot...

Страница 27: ...t 0 to 37A Power 2kW maximum 54Vdc Static Regulation 0 1 line 1 0 0 1 load Dynamic Regulation 1 deviation for 50 to 100 load step settling to 0 1 in 2ms Time Stability 0 1 per year Temperature Stabili...

Страница 28: ...sh only for 19 rack 6 offset 19 or 23 rack Weight 8 6 kg 18 9 lb Environmental Temperature 40 to 65 C 40 to 149 F standard operating 40 to 70 C 40 to 158 F storage Humidity 0 to 95 non condensing Elev...

Страница 29: ...f CXCI equipped see drawing at the rear of this manual Communications CAN bus RJ 12 offset OUT and IN side access Recommended Disconnect Device and Wire Sizing Input Wire Size minimum For Input LVD of...

Страница 30: ...designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used...

Страница 31: ...g 0 75 lb Mounting Integrated on Cordex 2RU series 19 and 23 shelves Relay Outputs Four 4 Form C 60Vdc 1A maximum Digital Inputs Two 2 0 to 60Vdc Analog Inputs One 1 DC voltage 0 to 60Vdc One 1 DC cur...

Страница 32: ...63 7 216 5 7 3523 57 2 5 86 7 12 2 6 1 6 127 23 25 86 25 0 18 785 1 7 287 76 5 77 1 216 17 7 3 81 76 PP LQ 1 8 5 6 2 7 7 668 7 6 12 5 9 287 1 5 1 6 0 N 6 7 5 86 7 12 2 6 176 7 0 47 67 2 6 7 25 5 02 8...

Страница 33: ...387 9 287387 9 1387 9 1387 9 2 76 1 6 56 6833 1 7 50 1 7 21 803 5 7 50 1 7 23 1 5 9 6 216 75 6 5 37 21 1 7 33 5 6 1 6 3 1 81 7 21 20 1 20 1 12 20 9 7 7 77 27 12 1 12 20 12 1 9 7 7 25 5 86 02 0 86 21 3...

Страница 34: ...INE DRAWING SHELF 19 4 MDL CXDF 2 kW 030 905 06 SHEET 2007 ARGUS TECHNOLOGIES NTS ITEM QTY 253 2 9 97 0 00 0 0 47 11 9 2 34 59 4 0 1 57 39 9 2 57 65 3 269 1 10 59 5 97 151 6 12 02 305 3 13 02 330 7 7...

Страница 35: ...REVISIONS CAN H 3 T2 25 2 DCD 22 V1 24 CAN L RX APPD K2 NC 16 K2 NO D2 2 5 2 NOT CONNECTED 4 DTR K4 NC 20 4 T1 21 5 DATE DWN NOT CONNECTED PIN RX FUNCTION 6 DSR 7 K3 COM 18 K4 NO 7 COM NOT CONNECTED...

Страница 36: ...1 6 7 6 6 16 1 63 7 216 5 21 17 5 0 1 7 3523 57 2 5 86 7 12 2 6 7 1 6 127 23 25 86 7 287 76 5 77 1 216 17 7 3 81 76 PP LQ 1 8 5 6 2 5 86 7 12 2 6 7 7 668 7 6 12 287 1 5 1 6 0 N 6 7 176 5 9 7 0 47 02 8...

Страница 37: ...50 1 7 23 1 9 287387 1 2 3 1 3 9 1387 02 6 0 855 17 2 76 1 6 56 6833 9 1387 02 6 0 855 17 7 67 5 7 1 2 3 37 56 5 5 21 17 5 1 7 50 1 7 21 803 5 3 1 81 7 21 20 1 20 1 12 20 9 7 7 77 27 12 1 12 20 12 1...

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Страница 40: ...79889 0 Fax 49 9122 79889 21 Technologies Argus First de Mexico Anatole France Num 17 Colonia Polanco 11560 M xico D F Tel 52 55 5280 6990 Alpha Technologies Europe Ltd Twyford House Thorley Bishop s...

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