background image

14

Subject to technical amendments without prior notice  |  83072100aUK  |  ait-deutschland GmbH

6.2  Install the module box

1.  Place the module box carefully in the bottom of 

the heating station and slowly and carefully push 

it in. 

 

● Lift and hold nut on the heating flow

 

Lift up pipes so that they do not get damaged

2.  Attach the two side retaining screws.
3.  Connect the hydraulic connections. At the 

same time, replace O-rings on the heat pump 

connections (

 separate pack included).

4.  Perform pressure test and insulate pipes with the 

enclosed insulation hoses (

 separate pack). 

5.  Connect the electrical cables:

 

Plug in 2 white connectors at the bottom of the 

electrical control cabinet. Ensure that the con-

nectors move easily and the lugs latch into po-

sition

 

● Plug in the black rectangular connector at the 

top of the module box 

6.3  Install the hydraulic connections

IMPORTANT

Dirt and deposits in the (existing) hydraulic system 

can cause damage to the heat pump.

 

Ensure that a sludge separator is installed in the 

hydraulic system.

 

Rinse the hydraulic system thoroughly prior to es-

tablishing the hydraulic connection of the heat 

pump.

 NOTE

The heat source can be connected from the 

top, right or left.

If the heat source will be connected at the side, the ca-

bles can be cut to a residual length of at least 250 mm 

from  the  edge  of  the  device  (

 “Dimensional dra-

wings“, page 26).

IMPORTANT

Damage to the copper pipes due to unacceptable 

loading!

 

Secure all connections against twisting.

 

The heat source system has been installed in 

accordance with the specifications (

 planning & 

design manual, dimensioned diagrams, 

installation plans).

 

Cross-sections and lengths of the pipes for the 

heating circuit and heat source are dimensioned 

adequately.

 

The free pressure of the circulation pumps 

produces at least the minimum throughput 

required  for  the  unit  type  (

 “Technical data / 

Scope of supply”, from page 24).

 

The cables for the heat source and the heating 

are fixed to the wall or ceiling via a fixed point.

Install the compression fittings and ball 

valves

IMPORTANT

Leaks or fracture of the union nut due to excessive 

force!

 

Tighten the union nuts only as far as described 

here.

1. 

Check pipe ends for scratches, dirt and deforma

-

tion. 

2. 

Check proper position of the clamping ring on the 

fitting.

3.  Push the pipe through the clamping ring up to the 

limit stop in the fitting.

4.  Tighten the union nut hand-tight and attach water-

proof marking.

5. 

Tighten union nut with ³/4 rotation.

6. 

Check connection for leaks.

If the connection leaks:

1. 

Undo connection and check pipe for damage. 

2.  Tighten the union nut hand-tight and retighten 

with the open-ended spanner with 1/8 to 1/4 turn, as 

the clamping ring is already in a clamping posi-

tion.

Connect the unit to the heat source, domestic 

water pipes and heating circuit

1. 

Install shut-off devices at the connections of the 

heat source and heating circuit.

2.  Insert a vent at the highest point of the heat 

source and the heating circuit.

3. 

Recommendation:  Fit  a  dirt  filter  with  mesh  size 

0.9 mm onto the heat source inlet.

4. 

Connect the domestic hot water tank according to 

the local regulations.

Содержание WZSV 42K3M

Страница 1: ...UK 83072100aUK Brine Water Heat Pumps Brine heat station Operating Manual WZSV 42K3M...

Страница 2: ...panel 16 7 Flushing filling and venting 17 7 1 Remove the front panel of the module box 17 7 2 Fill flush and vent heat source 17 7 3 Vent the circulation pump of the heat source 18 7 4 Flush and fill...

Страница 3: ...ook if included with this unit by the manufacturer Unit sticker The unit sticker contains important information for contact with the manufacturer or the local partner of the manufacturer Stick on the...

Страница 4: ...cessa ry activities and the resulting consequences must be instructed and if necessary supervised by persons experienced in handling the product and who are re sponsible for safety Children must not p...

Страница 5: ...fer battery damages the environment Dispose of the buffer battery in an environmentally compatible way according to the local regulations Media harmful to the environment Improper disposal of environm...

Страница 6: ...low salt operation of the system Unsuitable quality of the water in the domes tic hot water tank Ensure that the electrical conductivity of the domestic water is at least 100 S cm and that the drinki...

Страница 7: ...plate contains the following information at the top Unit type product number Serial number unit index The rating plate also contains an overview of the most important technical data Module box 6 7 1 3...

Страница 8: ...is compressed compressor this causes the pressure to rise and therefore the temperature too The gaseous refrigerant with high temperature is liquefied condenser Here the high temperature is discharge...

Страница 9: ...n but instead open wide for a short time purge ventilation 4 2 Maintenance Wipe down the outside of the unit only using a damp cloth or cloth with mild cleaning product washing up liquid neutral clean...

Страница 10: ...odule box is tilted by more than 45 compressor oil runs into the cooling circuit Do not tilt the unit with installed module box by more than 45 Transport the unit preferably with a pallet truck altern...

Страница 11: ...oom and space requirements The table shows the regulations as per EN 378 1 relevant in Germany Refrigerant Limit kg m R 134a 0 25 R 404A 0 52 R 407C 0 31 R 410A 0 44 R 448A 0 39 R 454B 0 059 Technical...

Страница 12: ...ove the front panel of the module box 7 1 Remove the front panel of the module box page 17 2 Drain the unit via the filling and drain tap of the heating NOTE The hose connectors are not part of the sc...

Страница 13: ...apart as far as necessary 6 9 Remove the 2 side retaining screws 10 To protect the floor and move the module box more easily place boards 8 under it e g from the packaging material 7 8 11 Lift and ho...

Страница 14: ...nst twisting 9 The heat source system has been installed in accordance with the specifications planning design manual dimensioned diagrams installation plans 9 Cross sections and lengths of the pipes...

Страница 15: ...specifications of the local energy supply company may apply to electrical connections Fit the power supply for the heat pump with an all pole miniature circuit breaker with at least 3 mm contact spac...

Страница 16: ...ect 1 If required Remove masking plate from the slot To do this dismantle the front panel Dismantle housing panels for transport with handcart or carrying the unit page 10 press the lugs together and...

Страница 17: ...wall e g in wall box or from below 7 Route the LIN bus cable from the top right hand side at the rear from the heat pump and plug into the control at the bottom 8 Push the control onto the wall bracke...

Страница 18: ...water or water antifreeze mixture ensure that the water used fulfils the quality specifications of the heating water side Heating water quality page 19 9 Drain pipe of the safety valve is connected 9...

Страница 19: ...ity is not achieved con sult a company specialising in the treatment of he ating water Keep a system log for hot water heating systems in which relevant planning data is entered VDI 2035 9 Drain pipe...

Страница 20: ...ating circuit heat source and domestic water pipes according to the local regulations 2 Open shut off devices 3 Perform a pressure test and check for leaks 4 Insulate the internal piping of the module...

Страница 21: ...n of the heat pump system 9 System is air free 9 Installation check using the rough checklist has been completed successfully 9 Clockwise rotating load infeed field is present at the compressor 9 Heat...

Страница 22: ...the heating circuit 11 3 Clean and flush the evaporator and condenser Clean and flush the evaporator condenser strictly according to the manufacturer s regulations After flushing the evaporator conde...

Страница 23: ...front panel of the module box Release the blockage of the heating circulating pump Insert the screwdriver into the hole press the plunger in the circulating pump against the shaft and release the blo...

Страница 24: ...operation I Electric heating element up to C up to C 58 65 Mixed water quantity according to ErP 2009 125 EG at 40 C draw off of 10 l min l 240 Mixed water quantity 40 C at 10l min Tank temperature 6...

Страница 25: ...5 1 0 1 5 2 0 m h p bar 10 15 20 25 30 35 40 45 50 55 60 65 70 15 10 5 0 5 10 15 20 25 30 35 Temp C Temp C 0 000 0 200 0 400 0 600 0 800 1 000 0 0 0 5 1 0 1 5 2 0 m h p bar p p Keys Keys UK823325 UK8...

Страница 26: ...s in mm A1 A1 Front view Front view B1 B1 Side view from left Side view from left C1 C1 Plan view Plan view A2 A2 Front view of module box Front view of module box C2 C2 Top view of module box Top vie...

Страница 27: ...2020 Datum 04 12 14 24 06 20 Brueckner Von RE Blatt von Werkstoff Gewicht Ma stab 1 5 Det Ma stab Datum Name Erstellt Gepr Norm 18 11 14 Brueckner toleranz Allgemein Oberfl chen ArtikelNr 1 2 3 4 Schu...

Страница 28: ...P2 50 V1 Legende DE819537 Alle Ma e in mm V1 Version 1 FS Freiraum f r Servicezwecke FZ Freiraum f r funktionsnotwendiges Zubeh r OKF Oberkante Fertigfussboden Rh min Raumh he Minimum Keys UK819537 A...

Страница 29: ...n P2 50 V2 Legende DE819537 Alle Ma e in mm V2 Version 2 FS Freiraum f r Servicezwecke FZ Freiraum f r funktionsnotwendiges Zubeh r OKF Oberkante Fertigfussboden Rh min Raumh he Minimum Keys UK819537...

Страница 30: ...on 3 FS Freiraum f r Servicezwecke OKF Oberkante Fertigfussboden Rh min Raumh he Minimum 4 3 2 1 A B C D E F 4 3 2 1 Zust n Schutzvermerk ISO 16016 beachten P27 50 OKF 1920 Rh min 2100 FS 1 Keys UK819...

Страница 31: ...31 Subject to technical amendments without prior notice 83072100aUK ait deutschland GmbH...

Страница 32: ...rheitseinrichtunge die fachliche Planung vor Ort nicht ersetzt Alle regionalen Normen Gesetze und Vorschriften sind dabei einzuhalten Die Rohrdimension muss planerisch ermittelt werden SWZSV28262a WZS...

Страница 33: ...nts marked with the number 101 and or shown with reduced transparency must be provided by the customer and also operated with a regulation provided by the customer The temperature difference control S...

Страница 34: ...X8 Brine changeover valve Control signal of additional heat generator 2 alternative is general malfunction circulation pump Pump for mixing circuit 1 Charge discharge cooling mixer 1 closed Charge dis...

Страница 35: ...erter Temperature switch Power supply WP F1 High pressure switch HDP X8 Terminal in switch box heat pump X9 Q5 Contactor for auxiliary heating Terminal in the switch box power supply additional heatin...

Страница 36: ...r compressor Resistor Terminal in switch box heat pump Control connector Sensor card connector Energy supplier contact closed on release bridge if no blocking interval Cooling mixer HUP VD 1 M Y16 MIS...

Страница 37: ...tion sensor condenser Heat source input sensor Hot gas sensor flow temperature sensor return temperature sensor Heat source output sensor Encoding resistor Sensor card connector P B11 ND 1 2 P B10 HD...

Страница 38: ...Checked by Changed on 24 01 2022 AND 15 09 2021 Creator Created on Changed by Item no 817461 Circuit diagram Install no EFS Refer to protection notice ISO 16016 WZSV 42K3MC Doc no Revision Keys Equipe...

Страница 39: ...39 Subject to technical amendments without prior notice 83072100aUK ait deutschland GmbH...

Страница 40: ...ait deutschland GmbH Industriestra e 3 D 95359 Kasendorf E info alpha innotec de W www alpha innotec de alpha innotec an ait deutschland GmbH brand UK...

Отзывы: