ALPHA DYNAMIC PUMPS MINI 005 Скачать руководство пользователя страница 17 | Manualshive

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5.0 Troubleshooting

The following instructions are intended exclusively for authorised skIilled maintenance engineers. In event of abnormal behaviour and in

order to fix faults, please refer to the following troubleshooting instructions.

WARNING: For more serious problems, we strongly recocomend that you contact the ALPHADYNAMIC PUMPS Co:

our engineers will provide you assistance as quickly as possible.

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Содержание MINI 005

Страница 1: ... 2G Εx h IIB T4 Gb II 2D Εx h IIIB Τ135 C Db Baseefa15ATEX13DR RN3 Installation Operation and Maintenance AirOperatedDiaphragmPumps Industrial Park of Kifisia HELLAS www alphadynamic eu 115NonMetallicPump ...

Страница 2: ...s 12 3 3 Pump in suction operation 12 3 4 Pump in submerged operation 12 3 5 Connecting to the product circuit 12 3 6 Noise emissions 2003 10 EC 13 3 7 Temperature range of the diaphragm material 13 3 8 Temperature range of the Housing material 13 4 0 Pump Disassembly 14 4 1 Air control valve disassembling 14 4 2 Air control valve assembly 15 4 3 Extacting shaft Bearing 15 4 4 Assembling Diaphragm...

Страница 3: ...3 ...

Страница 4: ...2070 A025 2072 E to A025 2072 T A025 2081 E to A025 2083 T 㻊 A025 2151 to A025 2180 F 㻊 A125 1043 F to A125 1092 N A125 2043 F to A125 2092 N 㻊 A040 1001 to A040 1017 F A040 1051 to A040 1067 T A040 1069 E to A040 1070 A040 1072 E to A040 1072 T 㻊 A040 1081 E to A040 1086 E A040 1101 to A040 1119 F A040 1151 to A040 1180 F A040 2051 to A040 2064 N 㻊 A040 2066 E to A040 2067 T A040 2069 E to A040 2...

Страница 5: ...intenance or repair of the pump must have read and understood these instructions especially the chapter on Health and Safety This applies in particular for those who are only occasionally involved in work on the pump like cleaning or service personnel Each pump is subjected to stringent inspections and function tests before leaving the factory You should always bear in mind that a correct function...

Страница 6: ...stems intended for use in potentially explosive atmospheres ATEX EN ISO 80079 36 2106 Non electrical equipment for use in potentially explosive atmospheres Basic method and requirements EN ISO 80079 37 Non electrical equipment for explosive atmospheres No electrical type of protection by constructional safety c control of ignition source b liquid immersion k Machinery Safety Directive 2006 42 EC I...

Страница 7: ...mal consumable material such as diaphragms ball seats balls and others The warranty does not cover parts damaged as a consequence of incorrect installation carelessness neglect incorrect maintenance or damages due to transportation or to any other reason or event that is not directly linked to functional or manufacturing defects The warranty excludes all cases of improper use of the pump or incorr...

Страница 8: ...nd maintenance manual have been analysed whilst the analysis of the risks associated with the interface with other system components must be carried out by the installer The user is responsible for classifying the area of use whilst identification of the equipment category is the responsibility of the manufacturer 2 0 Safety Rules Dangerous or hazardous practices or practice not complying with the...

Страница 9: ...t not be used with fluids that arc not compatible with its construction materials or in a place containing incompatible fluids WARNING installing the pumps without on off valves on the intake and delivery sides to intercept the product in case of spillage is forbidden danger of uncontrolled product spillage WARNING installing the pumps without on off three way or check valves on the air supply pip...

Страница 10: ...meter and length Position the pump as close as possible to the point of collection within 2 5 m and in any case never more than 5 m The diameter of the intake pipe must never be smaller than the connection of the pump but must be increased as the distance increases Fluid to be pumped with negative suction must never exceed a viscosity of 5 000 cps at 20 C and a specific weight of 1 4 Kg I These el...

Страница 11: ...ief valves pressure gauges flow control valves and shut off valves 6 Thoroughly examine the alignment of the pump with the pipelines in order to avoid strain and premature wear 7 Check all pipelines for leaks This applies in particular for the suction line in order to avoid the intake of air 8 If the fluid to be pumped contains solid particles bigger than specified a filter must be installed The f...

Страница 12: ...n operation RubyAir Operated Diaphragm Pumps are dry self priming Depending on the pump design a suction head of max 9 m Wc can be reached when the suction line is filled 3 4 Pump in submerged operation The Ruby Air Operated Diaphragm Pumps are suitable for submerged operation However it must be assured that the surrounding fluid will not attack the pump When installing the pump make sure that the...

Страница 13: ...tructed nor limited to avoid either cavitation or pneumatic motor strain Connection off the product circuit finishes here 3 6 Noise emissions 2003 10 EC In a room with several pumps you may experience an extreme development of noise Depending on the sound pressure level the following measures must therefore be applied Below 70 dB A No special measures required Above 70 dB A Persons who are permane...

Страница 14: ...o housings by untying the screws gradually and cyclically Step 4 Detach the diaphragm from the central block by hand and untie it with a left rotation Step 5 Untie the opposite housing and pull the diaphragm along with the shaft outwards Remove the diaphragm from the shaft Step 1 Step 2 We remove the safeties step 1 and push from the one side the air control unit to wards the outer part step 2 4 1...

Страница 15: ...ep 3 We put the sealing o ring of the lateral cap Step 4 We install the pilot shaft Step 5 Then we install the cap up to the safety point Step 6 Then we install the safety we reverse the central block we put the second o ring the second cap and the second safety Step 1 From one side we pull out the safety of the central bearing and we extract the bearing Step 2 The same is repeated also on the oth...

Страница 16: ... 4 Assembling Diaphragm installation Step 5 We put at the pump air entrance air of 0 5 bar pressure and we see in which side of the block the entrance holes at the back of the di aphragm are releasing air We remove the air We assemble the housing at that side where the holes of the valve are releasing air We tighten the screws in a peripherical way one after the other step by step so that the gap ...

Страница 17: ...aintenance engineers In event of abnormal behaviour and in order to fix faults please refer to the following troubleshooting instructions WARNING For more serious problems we strongly recocomend that you contact the ALPHADYNAMIC PUMPS Co our engineers will provide you assistance as quickly as possible ...

Страница 18: ...18 6 0 Technical data 6 1 Dimensional drawings ...

Страница 19: ...rformance values refer to pumps with submerged suction and a free delivery outlet with water at 20 C and vary according to the construction material 8 bar 7 bar 6 bar 5 bar 4 bar 3 bar 2 bar 8 bar 7 bar 6 bar 5 bar 4 bar 3 bar 2 bar 0 50 100 150 200 250 300 350 400 450 500 0 10 20 30 40 50 60 70 80 90 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Air Pressure Supply Air Consumption Nl min Head ...

Страница 20: ...alues refer to pumps with submerged suction and a free delivery outlet with water at 20 C and vary according to the construction material 8 bar 7 bar 6 bar 5 bar 4 bar 3 bar 2 bar 8 bar 7 bar 6 bar 5 bar 4 bar 3 bar 2 bar 0 10 20 30 40 50 60 70 80 90 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Capacity L min Head m 0 50 100 150 200 250 300 350 400 450 500 Air Pressure Supply Air Consumption N...

Страница 21: ...r to pumps with submerged suction and a free delivery outlet with water at 20 C and vary according to the construction material 8 bar 7 bar 6 bar 5 bar 4 bar 3 bar 2 bar 8 bar 7 bar 6 bar 5 bar 4 bar 3 bar 2 bar 0 10 20 30 40 50 60 70 80 90 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 Capacity L min Head m 0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 Air Pressure Supply Air Consumption ...

Страница 22: ...SING 2 4 T A E S L L A B 8 1 5 DIAPHRAGMS 2 18A RUNNER CAGE 4 6 PISTON INNER 2 18B BALL SEAT ORING INSIDE 4 1 T F A H S 7 18C RUNNER SUPPORT 2 8 RETAINING RING SHAFT 2 19 RETAING RING AIR VALVE 2 9 O RING BEARING 2 20 AIR CONTROL UNIT 1 10 SHAFT BEARING 2 21 HOUSING SCREW 12 11 O RING BEARING 2 2 1 T L O B 2 2 12 SILENCER 1 22A MANIFOLD BOLT 8 8 2 R E H S A W 3 2 2 W E R C S T S U H X E R I A 3 1 ...

Страница 23: ...ILANCER 015 025 1 115 13 R015 0185 AIR EXHAUST SCREW 2 115 14 R025 0141 AIR EXHAUST COVER 1 115 14A R025 0143 O RING SILENCER 1 115 15 R015 0171F VALVE SEAT ORING FKM 2 115 15 R015 0171N VALVE SEAT ORING NBR 2 115 15 R015 0171E VALVE SEAT ORING EPDM 2 115 15 R015 0171 VALVE SEAT ORING PTFE 2 115 15 R115 0171F MANIFOLD ORING FKM 4 115 15 R115 0171N MANIFOLD ORING NBR 4 115 15 R115 0171E MANIFOLD OR...

Страница 24: ... SUPPORT PP 2 115 18C R115 0238 BALL RUNNER SUPPORT PVDF 2 115 19 R025 0211 RETAINING RING 1 4122 AIR VALVE 2 115 20 R025 0139 AIR CONTROL UNIT 1 115 21 R115 0195 HOUSING SCREW 12 115 22 R025 0197 BOLT 12 115 22A R015 0200 BOLT 8 115 23 R025 0198 WASHER 28 115 25 R025 0192 MANIFOLD SCREWS 8 115 29 R015 0146 AIR CONNECTION 2mm 1 115 29 R015 0146A AIR CONNECTION 2 5 mm 1 115 30 R015 0241 PROTECTION ...

Страница 25: ...ALPHADYNAMIC PUMPS AirOperatedDiaphragmPumps Industrial Park of Kifisia HELLAS www alphadynamic eu VER 10 2020 ...

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