ALMAC Athena 870-BL EVO Скачать руководство пользователя страница 138

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PAGE

138

ALMAC s.r.l.

6.2.19

Procedure with remote controller for checking the seal of the

cylinder balancing valves

Warning: this operation must be performed only by qualified technicians trained
by Almac Srl

Содержание Athena 870-BL EVO

Страница 1: ...NA 870 BL EVO Translationoforiginalinstructions Prior to commissioning the machine read carefully this Use and Maintenance Manual Note table of contents at the end of the manual Edition Date 00 23 07...

Страница 2: ...Version ATHENA 870 BL EVO Note Some of the photos and illustrations may not refer specifically to the version of the machine in your possession but provide indications concerning the purpose for whic...

Страница 3: ...ility for direct or indirect damage to persons things or animals deriving from use of the machine in conditions differing from those envisaged ALMAC s r l reserves the right to make changes or improve...

Страница 4: ...forms other than Group A mobile elevating work platforms where the vertical projection of the centre of the platform area in all platform configurations at the maximum frame inclination specified by t...

Страница 5: ...during operation and transport H2 B2 B1 A H1 A1 B L1 G E2 E1 L2 A2 X2 X1 1970 1660 The work platform is provided of foldable guardrails not removable Remove and install the guardrails is permitted on...

Страница 6: ...PAGE 6 ALMAC s r l X3 D D E...

Страница 7: ...closed L1 1 50 m Basket large With basket extended L2 2 35 m Tracks sizes AxB 250 mm x 360 mm Minimum high floor level Track width X1 1 34 m Minimum high floor level Track narrow X2 1 64 m Minimum hig...

Страница 8: ...on asphalt dBA 79 5 2 6 Max peak level Lp peak dBC 106 0 Hand arm system vibrations support operators hands m s2 2 5 Full body vibrations platforms on flat ground m s2 0 52 0 10 Hand arm system vibra...

Страница 9: ...LIQUID COOLED Displacement 479 cm3 Power 9 9 kW 3600 rpm Torque 30 Nm 2500 rpm Oil quantity 2 5 Lt Diesel tank capacity 30 Lt Cooling NATURALLY ASPIRATED Engine data Electric Weight 14 kg Power 2 2 kW...

Страница 10: ...anual levelling and the adjustment of the travel speed admitted 5010 6010 MAXIMUM WORKING HEIGHT WITH TRAVELLING PERMITTED BUT LIMITED CARRIAGE WIDTH MAXIMUM WORKING HEIGHT WITH TRAVELLING PERMITTED A...

Страница 11: ...s the anti shearing function has been used as provided for in section 5 4 3 of UNI EN 280 2015 with permanent warning signs 1 8 Warranty ALMAC S r l guarantees the equipment it manufactures and undert...

Страница 12: ...his information is given on the identification plate of the equipment 1 9 Assistance As far as the optimum use of the machine and extraordinary maintenance are concerned this manual does not replace t...

Страница 13: ...cify the serial number of the machine given on the relative identification plate when requesting a new copy of the manual The manufacturer undertakes to provide a new copy Note When selling used equip...

Страница 14: ...to be driven only from the console located on the work platform The push button is of the removable type and can only be used by the operator to control the platform exclusively in transport position...

Страница 15: ...use not specifically indicated in 1 11 1 Intended use The improper uses established for this MEWP include lifting and lowering persons to from different storeys within space typical use of elevators I...

Страница 16: ...al Improper use of the machine or its use by untrained personnel Use that fails to comply with the specific standards Lack of scheduled maintenance Unauthorized changes or interventions Removal of sea...

Страница 17: ...ce Against Industrial Accidents INAIL for the purpose of registering the platform Once the platform has been registered ROUTINE INSPECTIONS must begin The FIRST of these is performed by INAIL within 4...

Страница 18: ...of changes induced by use of alcohol or drugs psychological equilibrium absence of depression or stress Operators who use the machine for professional purposes must undergo health surveillance as requ...

Страница 19: ...UP TO EMPTY SPACES EN THE OPERATOR IS PROHIBITED TO MOVE BETWEEN THE BASKET AND A STRUCTURE OUTSIDE THE MACHINE MACHINE STABILITY COULD BE JEOPARDISED PERSONNEL AND THE EQUIPMENT MUST ENTER AND EXIT T...

Страница 20: ...Maximum inclination of the ground Front inclination of the ground The maximum front inclination of the ground to stay safe is 25 There is no electronic control for this condition which is at the disc...

Страница 21: ...PAGE 21 ALMAC s r l...

Страница 22: ...s substitute this Manual which is the only reference document containing complete information Comply with the indications on the sign plates Failure to comply with these indications may result in seri...

Страница 23: ...pper and lower limbs due to moving parts Do not insert your hands or feet into openings that could move and cut or between moving parts Forbidden Means that it is forbidden to use water at high pressu...

Страница 24: ...LE THE PERSONNEL AND THE EQUIPMENT MUST ENTER AND EXIT THE WORK PLATFORM ONLY WITH THE PLATFORM IN THE TRANSPORT POSITION Do not use the controls or flexible hoses as hand grips Do not lean over the r...

Страница 25: ...the ramp gradient is within the gradeability indicated in the PERFORMANCE data and that the bearing capacity of the chutes suits the weight of the machine Note the machine has an advanced traction co...

Страница 26: ...hooked to the holes marked with signs see photo below 370 16 Warning the maximum weight of ATHENA BL in the heaviest configuration is 2450Kg Warning The connecting rods of the chassis should be arran...

Страница 27: ...ned in place using belts connect them to the special red eye bolts Note Make sure that the platform is FULLY LOWERED before transporting the machine Warning the chassis must be completely lowered chas...

Страница 28: ...ifficulties or even death Make sure that none of the screws bolts or ferrules are loose or missing Make sure that all the Seeger safety rings are present and correctly in place with their washers Make...

Страница 29: ...voltages greater than 132KV refer to the table below Do not use the machine during storms You could be struck by lightning It is forbidden to use the machine if the wind speed exceeds 12 5 m s Use th...

Страница 30: ...hat there are no bystanders or obstructions in the surrounding area before moving off Do not CHANGE DIRECTION on kerbs rocks or appreciable differences in level 10 cm when driving the machine In this...

Страница 31: ...re the track could move sideways owing to an obstruction the track could slip out of its housing Check to make sure that there are no bystanders near moving parts when the platform is lowered Warning...

Страница 32: ...those covered with sand they could cause a risk of sliding or tipping during levelling NO ICE NO SAND NO DUST OR SMOOTH SURFACES Warning during movement with ELECTRICAL POWER be careful of the connect...

Страница 33: ...sure both visually and by moving inside the work platform that all 4 ends of the tracks rest on the ground Avoid the following situation for both tracks The ring gear of the wheel drive units and the...

Страница 34: ...hout a load to the maximum height and then lower it a few times make sure that the machine works correctly Check the operation of the anti shearing device this can be done by lifting the platform to a...

Страница 35: ...mushroom shaped button after this test Operate the ground movement emergency button make sure that the engine turns off both the internal combustion engine and the electrical engine and that no functi...

Страница 36: ...iance with the laws in force governing safety and protection of the environment THE MANUFACTURER IS RELIEVED FROM ALL LIABILITY FOR ACCIDENTS OR FAULTS DUE TO FAILURE TO COMPLY WITH THE RECOMMENDATION...

Страница 37: ...lower the work platform until the brackets are locked in the relative pins Protect the environment avoid spilling oil when changing it or topping up Used oil must be disposed of in accordance with the...

Страница 38: ...e of card or wood to check for leaks Make sure that all parts of the hydraulic circuit have been tightened correctly When compressed air is used for cleaning parts protect yourself by wearing safety g...

Страница 39: ...DESCRIPTION OF THE MACHINE 3 1 Structure of the equipment This section describes the main components of the machine and their functions 3 1 1 Work platform assembly 3 1 2 Scissor assembly 3 1 2 Tank...

Страница 40: ...sembly 1 Control push button panel console 2 Control console emergency button 3 Glove box 4 Extensible work platform 5 Spirit level 6 Socket on work platform 7 Device for the extension of the work pla...

Страница 41: ...PAGE 41 ALMAC s r l 3 1 2 Scissor assembly 9 Lifting cylinder 10 Lifting cylinder shut off valve 11 Pressure transducer for load control 12 Scissor angle sensor 9 10 11...

Страница 42: ...E 42 ALMAC s r l 3 1 3 Tank assembly 13 Ladder to access the platform 14 Main hydraulic unit 15 Main differential panel 16 Ground control panel 17 Flashing light 18 Ground control panel emergency butt...

Страница 43: ...PAGE 43 ALMAC s r l 19 ECU electronic control unit 20 Battery disconnect switch 21 Emergency descent device 22 Hydraulic oil tank 23 Discharge filter 24 Intake filters in the tank 24 23...

Страница 44: ...C s r l 25 Oil tank refill cap 26 Visual hydraulic oil level 27 Combustion engine starter battery 28 Booster for management of third travel speed 29 Electrical engine 30 Inverter differential panel if...

Страница 45: ...AGE 45 ALMAC s r l 31 Frame angle sensor 32 Proactive levelling angle sensor 33 Proactive levelling safety valves 34 Proactive levelling limit switch 35 Combustion engine 36 Fuel tank 33 34 35 36 37 3...

Страница 46: ...PAGE 46 ALMAC s r l 37 Bi levelling chassis...

Страница 47: ...ped with a mobile control push button panel console which allows for normal operation on the work platform The console can be located in the dedicated metal support attached to the railing of the plat...

Страница 48: ...button panel can also be disconnected from the spiral cable by unscrewing the ferrule indicated with A Warning Do not touch ferrule B if ferrule B is turned the wires inside the connector will be dam...

Страница 49: ...PAGE 49 ALMAC s r l Warning For all operations that required lifting the work platform above the transport height the console and the operator must be inside the platform itself...

Страница 50: ...e maximum allowed transit height Lateral inclination 3 Longitudinal inclination 3 ON If the platform exceeds the maximum allowed transit height Lateral inclination 0 5 Longitudinal inclination 0 5 2 I...

Страница 51: ...k platform the 230V outlet is not powered unless the plug under the ladder has been connected to an external power source ELECTRICAL ENGINE position Turning the internal combustion engine off and enab...

Страница 52: ...control system 9 Selector switch TRAVEL SPEED SELECTOR TURTLE position Low speed for all movements Dynamic levelling OFF HARE position High speed for all movements Dynamic levelling ON 10 LH joystick...

Страница 53: ...transport height Prior to carrying out the operation make sure the platform is brought into the transport position that is completely lowered Once the push button panel has been removed from its hous...

Страница 54: ...ainst unauthorized use by a key that is used to activate the 3 way switch Warning The key must always be available to the recovery operator or the person in charge of the operations from the ground Th...

Страница 55: ...ion To turn off the engine move the selector to the OFF position 21 Emergency Button EMERGENCY STOP 22 Key selector MACHINE ON OFF SELECT CONTROL STATION CENTRAL position Machine off LH position opera...

Страница 56: ...ere is a compartment which can be opened by hand It contains This Use and Maintenance Manual The spare parts catalogue Wiring diagrams Hydraulic diagrams Declaration of conformity Engine manual Person...

Страница 57: ...ises a complete set of safety devices 3 4 1 Main frame inclination control device On the machine Frame there is a Can Bus angle sensor that constantly communicates the inclination measured to the elec...

Страница 58: ...han the transport height the 12V output signal is interrupted if the platform is lifted above the transport height These devices are part of another electromechanical safety ring that prevents the mov...

Страница 59: ...is a Can Bus angle sensor that constantly communicates the inclination measured to the electronic control unit The angle sensor is redundant thus consisting of two separate sensors and the Y inclinat...

Страница 60: ...up a system able to detect whether the load on the work platform exceeds the nominal load by 20 If an overload condition is detected at any height above the transport height all the movements of the...

Страница 61: ...they are calibrated by ALMAC S r l when the machine is tested The diagram below illustrates the integrated power pack and the position of the pressure relief valves described above The integrated hyd...

Страница 62: ...aulic block features three solenoid valves with possible manual by pass These solenoid valves indicated with 1 2 3 are part of the safety system of the machine and must never be operated manually WARN...

Страница 63: ...feeds the lifting cylinder of the work platform features a one way valve normally closed 1 electrically DRIVEN and connected directly to the cylinder which prevents the uncontrolled descent of the wor...

Страница 64: ...hose and or connections 2 Fill and bleed the hydraulic circuit 3 Lift the platform to its maximum height If the hydraulic hoses that supply the track chassis levelling cylinders malfunction and sudde...

Страница 65: ...lower than 3 or if the platform is below the transport height The system that controls the power supply is separated from the main one and connected to an angle sensor and dedicated limit switch These...

Страница 66: ...n case of over voltage and differential circuit breaker dispersions 1 To access the device it is necessary to unscrew the dedicated knobs on the cover itself removing the transparent protection panel...

Страница 67: ...erter to the outlet on the work platform and the machine frame Sentinel 2 Trip coil triggered in the event of an alarm from the sentinel 3 Circuit breaker 4 Auxiliary contact for insulation failure al...

Страница 68: ...connects the 12v electric line coming from the battery supplying the various users It is recommended to operate this device at the end of the work day to prevent draining the batteries Near the access...

Страница 69: ...sensors are constantly compared with the X values of the sensors attached to the frame By measuring their difference it is possible to determine the relative position of the connecting rod with respe...

Страница 70: ...al The pedal in the basket is used as a safety system that is Free pedal the machine can only move with the basket completely lowered transportation position all other movements are inhibited Pedal pr...

Страница 71: ...t be assessed with the utmost care and at the same time as each other There are no acceptable values for one factor that can exclude the risk of slipping if the other factor is extremely unfavourable...

Страница 72: ...ift the work platform only after making sure both visually and by moving inside the work platform that all 4 ends of the tracks rest on the ground Avoid the following situation for both tracks The rin...

Страница 73: ...t wind 17 28 21 60 4 8 6 0 Leaves and small twigs in constant motion Wind extends flags 4 Moderate breeze 24 12 28 80 6 7 8 0 Wind raises dust and leaves Branches are moved 3 Almost strong breeze 29 3...

Страница 74: ...the platform completely LOWERED To make it easier for the operator to access the platform it is advisable to use the Easy Access function To take position at the controls use the ladder 1 provided unt...

Страница 75: ...PAGE 75 ALMAC s r l Warning IT IS FORBIDDEN to block the gate in such a way as to keep access to the platform open...

Страница 76: ...hat allows the operator to place the machine in such a way that it is easier to climb up the ladder to access the work platform With the platform completely lowered repeatedly operate twice work platf...

Страница 77: ...ach more distant parts To extend the work platform it is necessary to 1 Push the unlocking pedal A 2 Push the work platform floor manually by grasping it by the railings B beyond the minimum dimension...

Страница 78: ...PAGE 78 ALMAC s r l Warning while descending from the working position pay warning to possible obstacles beneath the work platform to prevent the platform from overturning or being damaged...

Страница 79: ...completely Top up the fuel by means of the dedicated filler cap 3 o The minimum recommended cetane number of the fuel is 45 It is preferable to have a cetane number higher than 50 especially for ambie...

Страница 80: ...with folding railings which facilitate the transport and the passage inside vehicles To perform the folding unlock the pins located on every railing according to a pre determine sequence 1 Extend the...

Страница 81: ...the expandable work platform Fold the railing according to the figure 5 Open the access gate according to the picture 6 Unlock the fastenings of the RH railing of the work platform Fold the railing a...

Страница 82: ...ock Unlocking the railing fastenings To unlock the railing fastenings it is necessary to 1 Turn the safety catch A of the locking pin B and then pull it from its seat 2 Remove the safety screw C 3 Onc...

Страница 83: ...PAGE 83 ALMAC s r l Before stepping on the platform it is absolutely mandatory to put all the railings back in the vertical position and secure them as shown in the figure...

Страница 84: ...tarts The ground controls are automatically enabled and the push button panel in the work platform is disabled Then the control unit will begin to check the safety systems On the console the lights 1...

Страница 85: ...e related hydraulic pumps first connect a sufficiently long cable with three pole socket that complies with European standard IEC 309 see photo below to the socket located near the access ladder The p...

Страница 86: ...ton to the ELECTRIC ENGINE position This enables the ignition of the electrical engine and the 220V power supply to the outlet on the work platform To start or stop the electrical engine select the ON...

Страница 87: ...ve brake therefore the machine will remain blocked whenever the forward or backward movement is interrupted To turn the platform move the levers as indicated in the following illustrations Right turn...

Страница 88: ...imum height of 4 5 m platform floor proactive levelling active but at the limit of the maximum height allowed Off travel not allowed WARNING If you must drive up a slope do not change direction when t...

Страница 89: ...azard 4 2 4 1 Standard travel mode With selector 8 on the central position DRIVE MODALITY it is possible to perform all the travel movements separately see paragraph 4 2 1 Adjusting the speed This is...

Страница 90: ...but at a lower speed This allows for controlled steering When this function is selected counter rotation is not enabled Adjusting the speed This is possible using selector 9 on the console that contr...

Страница 91: ...After a delay of 1 second from the start of the control the hydraulic engines are connected in series resulting in the speed doubling To use this function in the best way it is advisable to control bo...

Страница 92: ...n this case neither the capacity variation of the hydraulic engines nor the booster will be activated 4 2 5 Levelling the platform The platform is equipped with an automatic levelling system with hydr...

Страница 93: ...ompletely lowered it is possible to activate the automatic levelling by keeping selected the work platform upward control The system will bring the frame back to an inclination of less than 0 5 compar...

Страница 94: ...y within the TRANSPORT HEIGHT platform floor 2mt It must be performed by carefully checking the inclination on the spirit level situated on the work platform and by acting on the selectors 12 13 and 1...

Страница 95: ...ition Warning If selector 8 is positioned on DC S the function is not active 4 2 5 4 Proactive Levelling Note the Proactive Levelling is active only up to the maximum travel height allowed which on th...

Страница 96: ...low the maximum travel height of 4 5 mt platform floor scissor frame angle with respect to frame 23 If indicator light 1 is off it means that the inclination is less than 0 5 If indicator light 1 is f...

Страница 97: ...an angle between 0 5 and 1 the system will level the platform By operating the work platform up control In the case of an exceptional event ground subsidence falling from a step etc and the inclinati...

Страница 98: ...ed but only at reduced speed Proactive levelling allowed Allowed after levelling 1 3 Higher than the transport height but lower that the maximum travel height Not allowed Proactive levelling allowed A...

Страница 99: ...th the combustion engine off but the electrical panel ON During the downward movement the ANTI CRUSHING function is activated to prevent accidents to the operators on the ground near the machine 4 2 7...

Страница 100: ...and or alarms that may occur If there are no alarms present the display will show the hours of work with the electrical engine and with the internal combustion engine d hours of operation with diesel...

Страница 101: ...malfunctions that appear intermittently the service symbol will appear on the display The control unit can store up to 16 alarms which are shown by pressing the right button of the hour counter These...

Страница 102: ...ngle sensor 2 72 No signal from the pressure transducer 2 10 No signal from the console 50 Right connecting rod angle sensor redundancy error 80 Left connecting rod angle sensor redundancy error 51 No...

Страница 103: ...ng the platform UP or DOWN 15 lever under normal working conditions stops the relative movement Disabling and restoring the platform have to occur as follows Shut down the platform according to the in...

Страница 104: ...mstances or situations in which all machine movements must be stopped the operator can IMMEDIATELY STOP all the machine functions by pressing the MUSHROOM SHAPED button on the push button or the emerg...

Страница 105: ...e operator on the ground remember that at least one operator must be present at ground level to ensure the platform is used in safe conditions must pull the hydraulic valve control installed on the li...

Страница 106: ...it will be possible to perform then movements of the machine directly from the hydraulic block To perform the movements it is necessary to release by turning it counter clockwise safety valve 3 and t...

Страница 107: ...orm should access inside the scissor stack be required if the engine or operating systems are not operational The use of the handpump for any other purpose is strictly forbidden POSITION The hand pump...

Страница 108: ...PAGE 108 ALMAC s r l 2 Remove the left crankcase from the access ladder 3 Screw completely the slider of the BP2 valve 4 Insert the rod into the hand pump housing...

Страница 109: ...e the screw on valve BP2 This valve must be released for normal operations Reinstall the hydraulic manifold protective cover before resuming operation 6 Maintenance 6 1 General maintenance The main ma...

Страница 110: ...the track reduction gear X Check the oil level in the engine X X Change the engine oil after the first 50 hours X X Replace engine oil filter X Clean the engine air filter X X Replace engine air filt...

Страница 111: ...elieves ALMAC S r l from all liability Note Modifications or variations to the MEWP are forbidden unless authorized by the manufacturer Note All maintenance work that is not described in this manual m...

Страница 112: ...greater than 0 5 on the lateral Operate the platform lifting control make sure that the system automatically brings the frame to the horizontal position With the platform in the transport configuratio...

Страница 113: ...s are allowed Release the mushroom shaped button after this test Operate the ground movement emergency button make sure that the engine turns off both the internal combustion engine and the electrical...

Страница 114: ...one Cross section of the thread Clamping force For hydraulic and electrical torque wrench Ma 0 9 MD for the wrench DIN 13 AS mm A3 mm FM kN MA Nm MA Nm M12 84 3 76 2 38 5 87 78 M14 115 105 72 140 126...

Страница 115: ...ncies indicated in the general chart to make sure that the articulation point of the hydraulic hoses and electric cables are not misshapen or damaged Examples of such faults are shown on the photos be...

Страница 116: ...surfaces is essential to correctly measure the load on the work platform If these operations are not performed correctly the load may be measured incorrectly with potential risks to the operators 6 2...

Страница 117: ...oil level and topping up if necessary The hydraulic oil level is checked by means of a level indicator located directly on the tank The correct oil level must be checked with the machine in the config...

Страница 118: ...PAGE 118 ALMAC s r l In this configuration the oil level must be as shown in the figure below...

Страница 119: ...PAGE 119 ALMAC s r l A 60mm...

Страница 120: ...he general chart 1 Collect the used oil in a suitable vessel and dispose of it in the proper way 2 Empty then tank by means using a manual 2 or electric 3 pump making use of the filler cap placed on t...

Страница 121: ...4 and 5 Checking the general maximum pressure valves of the system 1 and 3 The pressure gauges relating to these valves are those connected to the outlets 4 and 5 a Start the internal combustion engin...

Страница 122: ...is operation The valves are calibrated during the testing phase performed by ALMAC Srl and should not require further adjustment unless the hydraulic circuit is replaced the actual pressure relief val...

Страница 123: ...he battery terminals and always tighten them correctly Always keep the battery clean dry and free from oxidation If the battery is replaced always comply with the instructions supplied with it 6 2 9 2...

Страница 124: ...ated connector placed under the ladder connect the negative pole of the battery charger to the frame Disconnect the battery charger when the relative indicator shows that the battery is charged Connec...

Страница 125: ...supply that conforms to the following specifications Voltage 230 v 10 Frequency 50 Hz Grounding line working and equipped with a differential circuit breaker Use an extension power cord with an approp...

Страница 126: ...lace the discharge filters of the hydraulic circuit at the frequencies indicated in the general chart The hydraulic oil tank features 2 or 4 suction filters inside the tank 1 1 discharge filter in the...

Страница 127: ...ivate the electric panel 2 Empty the hydraulic oil reservoir 3 Unscrew the blocking screws 3 on the hydraulic tank lid and remove it from its housing 4 Remove the cartridge of the filters 1 5 Remove t...

Страница 128: ...crew the filter cartridge 5 Take care of the seals and or O rings 4 Remove the cartridge 6 and fit a new one in its place 5 Work through the instructions above in reverse order to restore the machine...

Страница 129: ...the horizontal by a value greater than 0 5 on the longitudinal Operate the platform lifting control make sure that the system automatically brings the frame to the horizontal position With the platfor...

Страница 130: ...ors must be greater than 50mm Further movements downwards are possible only after a 3s delay at reduced speed Check the operation of the travel function with the platform lifted this test is performed...

Страница 131: ...value slightly greater than 3 on the lateral Keep pressed by inserting a wedge the limit switch shown in the figure below Try to perform the manual levelling operations make sure that they are all di...

Страница 132: ...tions Voltage 230 v 10 Frequency 50 Hz Grounding line working and equipped with a differential circuit breaker Use an extension power cord with an appropriate section depending on its length Press the...

Страница 133: ...plied to the outlet on the work platform At this point it is necessary to simulate a dispersion by making a bridge with a cable between the outlet on the work platform and a grounding point of the mac...

Страница 134: ...he general chart Near the access ladder indicated with special stickers there is a control lever which when pulled allows the platform to lower in any condition i e With the combustion engine off When...

Страница 135: ...solenoid valves and try to perform manual levelling operations with the machine in the transport position All the movements must be prevented and the maximum pressure relief valves of the hydraulic bl...

Страница 136: ...the machine as indicated in the figure chassis completely raised and platform extended 2 Place 300Kg as shown in the figure 3 Perform the procedure with the remote controller running time 90 minutes...

Страница 137: ...hat the machine remains in the position where it was left and that there were no movements due to oil leaking from the valves because of a malfunction or impurities trapped in the cursor Warning if th...

Страница 138: ...138 ALMAC s r l 6 2 19 Procedure with remote controller for checking the seal of the cylinder balancing valves Warning this operation must be performed only by qualified technicians trained by Almac...

Страница 139: ...ter two times selector 12 forward The procedure that open the valves SV 4 5 6 7 begin the valves are energized for 90 minutes an a count down will be shown on the hour meter from 90 to 0 At the beginn...

Страница 140: ...PAGE 140 ALMAC s r l 6 2 20 Maintenance of the engine Below are general instructions for the correct maintenance of the engine In any case always consult the use and maintenance manual of the engine...

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Страница 150: ...ation must be of approximately 2 cm If the track sags and becomes too noisy as it moves it must be tightened as described below 1 Remove the guards 1 2 For proper track tension use a tensioning kit 2...

Страница 151: ...eplacing them when the tread is equal to or less than 10 mm The tracks must be changed even before they reach this limit if they are cuts or tears are noted Tracks must only be replaced by specialized...

Страница 152: ...med people WARNING USE PERSONAL PROTECTIVE DEVICES Replacing the track The track must be replaced when 10 mm of tread is left or even earlier if there are any cuts Proceed as follows 1 Do not lift the...

Страница 153: ...PAGE 153 ALMAC s r l 6 Using the nut supplied point A 7 Move the front wheel back by pressing on the track with your foot...

Страница 154: ...er wheel 10 To install the new track proceed as indicated in the previous points but in reverse order 11 The track is correctly tensioned by using the tensioning kit pumping grease until the pressure...

Страница 155: ...e level plug is in pos A approx 15 below the centre line of the reduction gear as shown in the figure alongside Filling and level Pour oil into the reduction gear through the hole in pos B until it sp...

Страница 156: ...PAGE 156 ALMAC s r l...

Страница 157: ...ngs deriving from reuse of parts of the equipment for functions or assembly situations differing from the original ones Danger Machine decommissioning and demolition must be carried out only by proper...

Страница 158: ...recycling is mandatory European Directive 2006 66 EC and recommended Cells and batteries even if fully discharged may still contain a considerable amount of energy It is therefore necessary to always...

Страница 159: ...PAGE 159 ALMAC s r l 8 ATTACHMENTS 8 1 Declaration of conformity...

Страница 160: ...C The purpose of this Register is to record events concerning the life of the machine in detail Mandatory routine inspections INAIL ASL authorized bodies Maintenance and obligatory inspections to chec...

Страница 161: ...PAGE 161 ALMAC s r l MANDATORY ROUTINE INSPECTIONS Date Observations Seal Signature...

Страница 162: ...ecessary but should be made at least once a year when other operations are performed Type of inspection Description Visual and structural inspection Check the integrity of the anchors supports carpent...

Страница 163: ...ly registration is not necessary but should be made at least once a year when other operations are performed Type of inspection Description Grease the runners and wheels Date Observations Signature 1s...

Страница 164: ...of the operation as indicated in the table in Chapter 6 Daily registration is not necessary but should be made at least once a year when other operations are performed Type of inspection Description...

Страница 165: ...ear 6th year 7th year 8th year 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 Type of inspection Description Hydraulic filter replacement Date Observations S...

Страница 166: ...r 8th year 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 Type of inspection Description Check the operation of the Proactive levelling angle sensor Date Obs...

Страница 167: ...8th year 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 Type of inspection Description Check the operation of the electrical insulation monitoring device se...

Страница 168: ...quency of the operation as indicated in the table in Chapter 6 Type of inspection Description Engine oil inspection Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7t...

Страница 169: ...peration as indicated in the table in Chapter 6 Type of inspection Description Track inspection and tensioning Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th yea...

Страница 170: ...operation as indicated in the table in Chapter 6 Type of inspection Description Track reduction gear oil level inspection Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th...

Страница 171: ...cated in the table in Chapter 6 Registration every six months is not necessary but should be made at least once a year when other operations are performed Type of inspection Description Check the Proa...

Страница 172: ...er balancing valves Make sure that parking brake functions correctly when machine stops Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10t...

Страница 173: ...escription of fault Solution Spare parts used Description Code qty Serious faults Date Description of fault Solution Spare parts used Description Code qty Serious faults Date Description of fault Solu...

Страница 174: ...haracteristics and that variations if any have been recorded in the register Seller s business name Seller Purchaser Copy to send to ALMAC SRL on ownership of the MEWP serial no year of manufacture wa...

Страница 175: ...PAGE 175 ALMAC s r l 8 4 Hydraulic diagram See attachment 8 5 Wiring diagram See attachment...

Страница 176: ...__________________________________________ 15 1 11 3 Cases that relieve the manufacturer from liability ________________________ 16 2 SAFETY INFORMATION _______________________________________________...

Страница 177: ...ety devices_____________________________________________ 62 3 5 3 Hydraulic failure safety devices ___________________________________________ 63 3 6 BLACKOUT SAFETY DEVICES __________________________...

Страница 178: ..._____ 100 4 4 STOPPING THE MACHINE________________________________________________________ 103 4 4 1 Normal stop ____________________________________________________________ 103 4 4 2 Emergency stop__...

Страница 179: ..._______________________________ 134 6 2 17 Checking the operation of the Proactive levelling safety valves __________ 135 6 2 18 Checking the seal of the cylinder balancing valves_____________________...

Страница 180: ...PAGE 180 ALMAC s r l...

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