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14

45-053, REV. 5/18

1.  Follow steps 1-5 under bolt-on hooks.

 

Maximum 

Clearance 

3/32"

Quick 

Hook

Attachment

Frame

Slide

Button

Truck

Mast

Figure 4-6, Quick hook inspection

2.  Raise the slide plate until the button clicks into place.

WARNING

The attachment could fall off the truck if the 
quick hook is not properly installed.

Slide plate must click into place. If the slide 
plate does not click into place because the 
truck carriage prevents the slide plate from 
being raised up high enough, install shims 
between the attachment and the body of 
the quick hooks. 

4.6 Hydraulic Connections

1.  Before connecting the truck hydraulic system to the 

attachment, the system 

must

 be purged through the 

filtration system. This will eliminate any contamina-
tion that might exist in the auxiliary hydraulic system 
of the truck.

  

2.  Purge the system by installing a jumper line and 

operating each hydraulic function (clamp, rotate 
and side shift, if equipped) in each direction for a 
minimum of 30 seconds. (Figure 4-7) 
 
Hoses should meet or exceed SAE100 RI Type AT, 
with maximum working pressure of 3,000 psi for all 
attachment functions.

To Truck

To Clamp

Figure 4-7, Jumper line setup

1.   Locate the slot in the top cover plate of the attachment. 

Remove the caps covering the relief valve ports and 
attach customer supplied hydraulic hoses. (Figure 
4-8).

Close 

Line

Open 

Line

Figure 4-8, Hydraulic Connection

2.   Never operate the truck or attachment until hydraulics 

are properly connected. 

WARNING

Any alterations to the original attachment 
may affect performance or safety and result 
in loss of warranty.

Содержание Long Reach BHA Series

Страница 1: ...1 45 053 REV 5 18 Installation Maintenance and Service Manual BHA Billet Handler...

Страница 2: ...Positioning 8 3 14 Truck Requirements 8 3 15 Operator s Controls 9 3 16 Industry Standards 9 3 17 Clamp Open Control 9 SECTION 4 INSTALLATION PROCEDURE 11 4 1 Truck Requirements 11 4 2 Hydraulics 11...

Страница 3: ...Reach nameplate and record the information to the blank nameplate tag with the date received in the space provided on the bottom of this page If the name plate is missing look for the serial number st...

Страница 4: ...The guide below illustrates the information that is represented in a model number Always include model and serial number when ordering parts or requesting service information BHA Series Model Number...

Страница 5: ...ons and notices DANGER Indicates a hazardous situation which if not avoided WILL result in death or serious injury Carefully read the message to prevent serious injury or death WARNING Indicates a haz...

Страница 6: ...rvice unless you are authorized and qualified to do so Include attachments in a scheduled maintenance and inspection program Tailor inspection steps to the at tachment Unless specified in service proc...

Страница 7: ...hine Stop the machine immedi ately if problems arise after starting Check to make sure the attachment on your truck is the same as on the truck capacity plate Check for hydraulic leaks and cracked hos...

Страница 8: ...se Never rotate a load that is off center to the centerline of rotation Severe damage to the rotator could result Always ensure that the load is the same width as the pallet and neatly stacked when us...

Страница 9: ...empt to pull a load onto the platens with a misaligned faceplate Product damage and or equipment damage could result WARNING If the attachment does NOT operate smoothly do not take it on the job Check...

Страница 10: ...10 45 053 REV 5 18...

Страница 11: ...ard or up Forward or down Swing Right Left Rearward or up Forward or down Slope Clockwise Counterclockwise Rearward or up Forward or down Fork position Together Apart Rearward or up Forward or down Tr...

Страница 12: ...achment properly 2 When the truck hydraulic system pressures exceed this maximum a relief valve is recommended in the attachment auxiliary system of the truck or on the attachment Consult the truck fa...

Страница 13: ...er E 6011 or E 6013 welding rod or equivalent on each side of the truck carriage Locking lug in notch YXE4C 307 1 2 x 1 2 x 2 00 steel supplemental locking lug optional 1 16 clearance Figure 4 4 Weldi...

Страница 14: ...ough the filtration system This will eliminate any contamina tion that might exist in the auxiliary hydraulic system of the truck 2 Purge the system by installing a jumper line and operating each hydr...

Страница 15: ...imes after hydraulic service has been performed to bleed trapped air out of the system before returning attachment to service 5 Withthemastintheverticalposition opentheattach ment arms all the way If...

Страница 16: ...e pressure has been discharged from accumulator before removing the hose 4 Disconnectthehydraulichoses Itwillbenecessaryto remove the relief valve to access the mounting bolts 5 Secure the cylinder as...

Страница 17: ...ure 5 5 Figure 5 5 Gland Cap Seal 5 5 Cylinder Inspection Inspect the cylinder tube bore for 1 Deep scratches or nicks 2 Signs of galling or excessive wear 3 Out of roundness or deformities of the bar...

Страница 18: ...r Wear Band Figure 5 6 Piston Seal 3 Install the seals and wipers in the gland cap Note the direction of the seals The cupped side or O ring side of the seal should be facing the piston Figure 5 7 DET...

Страница 19: ...nt 1 Remove the two threaded plugs located underneath the rack weldment Figure 5 8 Threaded Plug Plug Insert Wear Plug Front of Attachment Figure 5 8 Wear Plugs 2 Remove the old wear plugs 3 Replaceth...

Страница 20: ...ally a light preservative oil coating on unplated fasteners and no oil coating on plated fasteners No special steps are taken to add further lubrication prior to assembly GRADE 8 COARSE THREAD GRADE 5...

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