Allied Systems Long Reach BHA Series Скачать руководство пользователя страница 13

13

45-053, REV. 5/18

Detent pin

Hook

Figure 4-3, Detent pin style quick hook

For detent-pin style quick hooks, just pull the pin and 
remove it. The hook will come loose.

4.4 Installations with Bolt-On Hooks

1.  Center the truck behind the attachment and drive 

toward it with the mast tilted forward about 4 
degrees.

2.  Line up the locking lug (if equpped) with the notch 

closest to the center on the truck’s carriage. 

3.  Raise the truck carriage completely to engage the 

top hooks with the truck carriage. Tilt carriage back 
until the unit is against the carriage bottom fork bar 
(0 degrees).

4.  Inspect for proper engagement of the locking lug in the 

notch that puts the attachment closest to the center 
of the truck’s carriage. 

5.  Weld on the (optional) extra locking lug supplied with 

the attachment, (two pieces of 1/2" x 1/2" x 2.00" steel, 
shipped loose) with either E-6011 or E-6013 welding 
rod, or equivalent, on each side of the truck carriage.

Locking lug in notch

YXE4C-307

1/2 x 1/2 x 2.00 steel

supplemental 

locking lug (optional)

1/16" clearance

Figure 4-4, Welding the optional locking lug

6.  Install the bolt-on lower hooks. Check the clearance 

between the carriage and the lower hooks. Loosen 
the bolts on the front of the hooks, and slide them up 
or down so the clearance is no more than 3/32". 
 
On Class II and Class lll units, tighten the 3/8" bolts 
to 

33 ft-lbs

. On Class lV units tighten the 1/2" bolts 

to 

77 ft-lbs. 

On units using 9/16" UNC bolts, tighten 

the bolts to 

112

 

ft-lbs

Notice

Make note of any factory-installed spacers 
or shims. Shims are used to create 
clearance between the hook and carriage.

Maximum

Clearance

1/8"

Maximum

Clearance

1/32"

Maximum

Clearance

3/32"

Class III Shims Shown

Shim as Required 

Bottom Bar

Bottom Hook

Bottom Hook

Spacer

Fork Base

Truck Mast

Lower ITA Bar

Roller

Assembly

Figure 4-5, Adjusting bolt-on bottom hooks with 

spacers

4.5 Installations with Quick Hooks

Содержание Long Reach BHA Series

Страница 1: ...1 45 053 REV 5 18 Installation Maintenance and Service Manual BHA Billet Handler...

Страница 2: ...Positioning 8 3 14 Truck Requirements 8 3 15 Operator s Controls 9 3 16 Industry Standards 9 3 17 Clamp Open Control 9 SECTION 4 INSTALLATION PROCEDURE 11 4 1 Truck Requirements 11 4 2 Hydraulics 11...

Страница 3: ...Reach nameplate and record the information to the blank nameplate tag with the date received in the space provided on the bottom of this page If the name plate is missing look for the serial number st...

Страница 4: ...The guide below illustrates the information that is represented in a model number Always include model and serial number when ordering parts or requesting service information BHA Series Model Number...

Страница 5: ...ons and notices DANGER Indicates a hazardous situation which if not avoided WILL result in death or serious injury Carefully read the message to prevent serious injury or death WARNING Indicates a haz...

Страница 6: ...rvice unless you are authorized and qualified to do so Include attachments in a scheduled maintenance and inspection program Tailor inspection steps to the at tachment Unless specified in service proc...

Страница 7: ...hine Stop the machine immedi ately if problems arise after starting Check to make sure the attachment on your truck is the same as on the truck capacity plate Check for hydraulic leaks and cracked hos...

Страница 8: ...se Never rotate a load that is off center to the centerline of rotation Severe damage to the rotator could result Always ensure that the load is the same width as the pallet and neatly stacked when us...

Страница 9: ...empt to pull a load onto the platens with a misaligned faceplate Product damage and or equipment damage could result WARNING If the attachment does NOT operate smoothly do not take it on the job Check...

Страница 10: ...10 45 053 REV 5 18...

Страница 11: ...ard or up Forward or down Swing Right Left Rearward or up Forward or down Slope Clockwise Counterclockwise Rearward or up Forward or down Fork position Together Apart Rearward or up Forward or down Tr...

Страница 12: ...achment properly 2 When the truck hydraulic system pressures exceed this maximum a relief valve is recommended in the attachment auxiliary system of the truck or on the attachment Consult the truck fa...

Страница 13: ...er E 6011 or E 6013 welding rod or equivalent on each side of the truck carriage Locking lug in notch YXE4C 307 1 2 x 1 2 x 2 00 steel supplemental locking lug optional 1 16 clearance Figure 4 4 Weldi...

Страница 14: ...ough the filtration system This will eliminate any contamina tion that might exist in the auxiliary hydraulic system of the truck 2 Purge the system by installing a jumper line and operating each hydr...

Страница 15: ...imes after hydraulic service has been performed to bleed trapped air out of the system before returning attachment to service 5 Withthemastintheverticalposition opentheattach ment arms all the way If...

Страница 16: ...e pressure has been discharged from accumulator before removing the hose 4 Disconnectthehydraulichoses Itwillbenecessaryto remove the relief valve to access the mounting bolts 5 Secure the cylinder as...

Страница 17: ...ure 5 5 Figure 5 5 Gland Cap Seal 5 5 Cylinder Inspection Inspect the cylinder tube bore for 1 Deep scratches or nicks 2 Signs of galling or excessive wear 3 Out of roundness or deformities of the bar...

Страница 18: ...r Wear Band Figure 5 6 Piston Seal 3 Install the seals and wipers in the gland cap Note the direction of the seals The cupped side or O ring side of the seal should be facing the piston Figure 5 7 DET...

Страница 19: ...nt 1 Remove the two threaded plugs located underneath the rack weldment Figure 5 8 Threaded Plug Plug Insert Wear Plug Front of Attachment Figure 5 8 Wear Plugs 2 Remove the old wear plugs 3 Replaceth...

Страница 20: ...ally a light preservative oil coating on unplated fasteners and no oil coating on plated fasteners No special steps are taken to add further lubrication prior to assembly GRADE 8 COARSE THREAD GRADE 5...

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