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45-053, REV. 5/18

Hydraulic Hazards 

DANGER

Small hydraulic hose leaks are extremely 
dangerous, and can inject hydraulic oil 
under the skin, even through gloves. 
Infection and gangrene are possible when 
hydraulic oil penetrates the skin. See a 
doctor immediately to prevent loss of limb 
or death.

• 

Wear personal protective equipment, such as gloves 
and safety glasses, whenever servicing or checking 
a hydraulic system.

• 

Assume that all hydraulic hoses and components are 
pressurized. Relieve all hydraulic pressure before 
disconnecting any hydraulic line.

• 

Never try to stop or check for a hydraulic leak with any 
part of your body; use a piece of cardboard to check 
for hydraulic leaks.

Electrical Hazards

WARNING

Remain at least 25 feet from high voltage 
electrical wires. Failure to do so may 
result in injury or death and will damage 
equipment.

• 

All electrical cables and connectors must be in good 
condition (free of corrosion, damage, etc). Use cau-
tion in wet weather to avoid danger from electrical 
shock. Never attempt electrical testing or repair while 
standing in water.

• 

Do not wear electrically conductive jewelry, clothing, 
or other items while working on the electrical system. 

Maintenance Warnings

Maintenance, lubrication and repair of this machine can 
be dangerous unless performed properly. You must have 
the necessary skills and information, proper tools and 
equipment. Work in a method that is safe, correct, and 
meets your company’s requirements.

• 

Do not attempt to make adjustments, or perform 
maintenance or service unless you are authorized 
and qualified to do so.

• 

Include attachments in a scheduled maintenance and 
inspection program. Tailor inspection steps to the at-
tachment. 

• 

Unless specified in service procedures, never attempt 
maintenance or lubrication procedures while the ma-
chine is moving or the engine is running.

• 

Always perform all maintenance and lubrication pro-
cedures with the machine on level ground, parked 
away from traffic lanes.

Notice

Local laws and regulations may require 
that additional safety measures be taken. 

• 

Never rely on the hydraulic system to support any 
part of the machine during maintenance or lubrication. 
Never stand under a component that is supported 
only by the hydraulics. Make sure it is resting on its 
mechanical stops or appropriate safety stands.

• 

Use caution when working around hot fluids. Always 
allow lubricating and hydraulic oils to cool before 
draining. Burns can be severe.

• 

Use extreme caution when using compressed air to 
blow parts dry. The pressure should not exceed 30 
psi (208 kPa) at the nozzle. Never use compressed 
air on yourself. Air pressure penetrating your skin 
can be fatal.

• 

Engine exhaust fumes can cause death. If it is neces-
sary to run the engine in an enclosed space, remove 
the exhaust fumes from the area with an exhaust pipe 
extension. Use ventilation fans and open shop doors 
to provide adequate ventilation.

• 

Before disconnecting hydraulic lines, be sure to lower 
all loads and relieve all hydraulic pressure. The load 
could fall on you, or escaping hydraulic oil could cause 
severe personal injury.

• 

Prevent personal injury or equipment damage by us-
ing a lifting device with a lifting capacity greater than 
twice the weight of any equipment to be lifted.

Содержание Long Reach BHA Series

Страница 1: ...1 45 053 REV 5 18 Installation Maintenance and Service Manual BHA Billet Handler...

Страница 2: ...Positioning 8 3 14 Truck Requirements 8 3 15 Operator s Controls 9 3 16 Industry Standards 9 3 17 Clamp Open Control 9 SECTION 4 INSTALLATION PROCEDURE 11 4 1 Truck Requirements 11 4 2 Hydraulics 11...

Страница 3: ...Reach nameplate and record the information to the blank nameplate tag with the date received in the space provided on the bottom of this page If the name plate is missing look for the serial number st...

Страница 4: ...The guide below illustrates the information that is represented in a model number Always include model and serial number when ordering parts or requesting service information BHA Series Model Number...

Страница 5: ...ons and notices DANGER Indicates a hazardous situation which if not avoided WILL result in death or serious injury Carefully read the message to prevent serious injury or death WARNING Indicates a haz...

Страница 6: ...rvice unless you are authorized and qualified to do so Include attachments in a scheduled maintenance and inspection program Tailor inspection steps to the at tachment Unless specified in service proc...

Страница 7: ...hine Stop the machine immedi ately if problems arise after starting Check to make sure the attachment on your truck is the same as on the truck capacity plate Check for hydraulic leaks and cracked hos...

Страница 8: ...se Never rotate a load that is off center to the centerline of rotation Severe damage to the rotator could result Always ensure that the load is the same width as the pallet and neatly stacked when us...

Страница 9: ...empt to pull a load onto the platens with a misaligned faceplate Product damage and or equipment damage could result WARNING If the attachment does NOT operate smoothly do not take it on the job Check...

Страница 10: ...10 45 053 REV 5 18...

Страница 11: ...ard or up Forward or down Swing Right Left Rearward or up Forward or down Slope Clockwise Counterclockwise Rearward or up Forward or down Fork position Together Apart Rearward or up Forward or down Tr...

Страница 12: ...achment properly 2 When the truck hydraulic system pressures exceed this maximum a relief valve is recommended in the attachment auxiliary system of the truck or on the attachment Consult the truck fa...

Страница 13: ...er E 6011 or E 6013 welding rod or equivalent on each side of the truck carriage Locking lug in notch YXE4C 307 1 2 x 1 2 x 2 00 steel supplemental locking lug optional 1 16 clearance Figure 4 4 Weldi...

Страница 14: ...ough the filtration system This will eliminate any contamina tion that might exist in the auxiliary hydraulic system of the truck 2 Purge the system by installing a jumper line and operating each hydr...

Страница 15: ...imes after hydraulic service has been performed to bleed trapped air out of the system before returning attachment to service 5 Withthemastintheverticalposition opentheattach ment arms all the way If...

Страница 16: ...e pressure has been discharged from accumulator before removing the hose 4 Disconnectthehydraulichoses Itwillbenecessaryto remove the relief valve to access the mounting bolts 5 Secure the cylinder as...

Страница 17: ...ure 5 5 Figure 5 5 Gland Cap Seal 5 5 Cylinder Inspection Inspect the cylinder tube bore for 1 Deep scratches or nicks 2 Signs of galling or excessive wear 3 Out of roundness or deformities of the bar...

Страница 18: ...r Wear Band Figure 5 6 Piston Seal 3 Install the seals and wipers in the gland cap Note the direction of the seals The cupped side or O ring side of the seal should be facing the piston Figure 5 7 DET...

Страница 19: ...nt 1 Remove the two threaded plugs located underneath the rack weldment Figure 5 8 Threaded Plug Plug Insert Wear Plug Front of Attachment Figure 5 8 Wear Plugs 2 Remove the old wear plugs 3 Replaceth...

Страница 20: ...ally a light preservative oil coating on unplated fasteners and no oil coating on plated fasteners No special steps are taken to add further lubrication prior to assembly GRADE 8 COARSE THREAD GRADE 5...

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