Allfett ALL-1 PS Скачать руководство пользователя страница 7

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Along with “ DC ” voltage electrical energy connected to ALL-1 PS pump filled with grease ;

Electrical motor start to operate and agitator inside reservoir rotates clockwise.

Spring returned pump element piston vacuums the lubricant inside reservoir. Rotational movement of the
eccentric pushes pump element piston so that the lubricant vacoomed before is sended to pump element
outlet with high pressure. Working pressure can be adjusted on security valve.

The lubricant coming out from pump elements ;

Displacement volume of the pump element can be connected to single lubrication point. However displacement
volume can also be divided by progressive distributor to feed multiple lubrication points.

Optional system control units ;

Lubrication system and its components can be controlled and monitored with integrated electronic control
cards. Digital sensores and also pressure switches where placed on system components send information to
control card.

FUNCTIONAL DESCRIPTION

Pump elements, distributors and control cards are offered optionally. While ordering
a pump, other components have to be ordered separately according to their properties.

Any maintenance on ALL-1 pumps under high pressure could lead to personal injury.
Discharge the system pressure before any maintenance .

Any maintenance on ALL-1 pumps under electrical voltage could lead to personal injury.
Disconnect all electrical power before any maintenance .

Unouthorized modifications to the units and the use of unouthorized spare parts and
aids prohobited also disqualify the warranty.

Содержание ALL-1 PS

Страница 1: ...ALL 1 PS ELECTRICAL GREASE PUMPS INTRODUCTION AND USER MANUAL VERSION 2 00 THE PHYSICAL LIFE DETERMINED BY MINISTRY OF INDUSTRY AND TRADE OF TURKEY IS 10 YEARS ...

Страница 2: ...ill be increased INTRODUCTION ABOUT MANUFACTURER With over 25 years experience of manufacturing Centralized Lubrication Systems ALLFETT is able to provide a wide professional approach to select the correct Centralized Lubrication System for industry and heavy machinery A highly accurate manufacturing process is involved in producing Centralized Lubrication Systems in order that systems meet the ve...

Страница 3: ...tandard ELECTRICAL CONNECTION of ALL 1 with Integrated contol INTEGRATED CONTROL CARD DESCRIPTION INTEGRATED CONTROL CARD PROGRAMMING INSTRUCTIONS RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS PUMP MAINTENANCE PUMP ELEMENT MAINTENANCE ORDER INFORMATION WARRANTY WARRANTY CONDITIONS PAGE 1 PAGE 2 PAGE 3 PAGE 4 PAGE 5 PAGE 6 PAGE 7 PAGE 8 9 PAGE 10 PAGE 11 PAGE 12 PAGE 13 PAGE 14 15 PAGE 16 PAG...

Страница 4: ...ctured only for lubrication purpose Pump displacement is varius to provide required lubrication needs Optionally obtained pump element s creates pressurized grease out with different displacement volumes 1 and up to 6 pump elements can be added on pump body The pump reservoir is manufactured from transparent polycarbonate to allow user easily check the level of grease In case the pump is installed...

Страница 5: ...Technical drawings below represents the ALL 1 PS pump models which has integrated controller and standard type Dimension unit is milimeter Mounting holes 120 mm Ø9 1 215 5mm Ø211mm 281 5mm 215 5mm 450mm Pump with controller 423mm standard pump ...

Страница 6: ...ptional specifications described seperately Pump element Optional Exhaust Reservoir cover Reservoir 6 liters Follower piston Grease nipple Filling filter Optional Assembly holes Electrical socket Motor cover screws Pump element positions Integrated control card Optional Motor cover Pump body Agitator Exhaust inlet Standard Pump Pump with integrated controller ...

Страница 7: ... feed multiple lubrication points Optional system control units Lubrication system and its components can be controlled and monitored with integrated electronic control cards Digital sensores and also pressure switches where placed on system components send information to control card FUNCTIONAL DESCRIPTION Pump elements distributors and control cards are offered optionally While ordering a pump o...

Страница 8: ...rication point is blocked Up to 450 bar pressure lubrication system s working pressure can be adjusted by security relief valve Lubricant with over pressure will be out from exhoust hole Pump elements are manufactured in 3 types according to diplacement amounts These types can be described as its piston diameter with Ø5 mm piston pump element s outlet displacement is 1 5cm minute with Ø6 mm piston...

Страница 9: ...nformations Lubricant type GREASE Lubricant will be used in the system must certainly be clean and any foreign materials must not enter while filling ALL 1 pumps are designed to use with in centralized lubrication systems only It is not suitable to use ALL 1 pump for lubricant tranfering or circulation purpose To remind that lubricants has content which may hazardous to environment It is important...

Страница 10: ... 8 1 44 2 4 3 84 1 14 1 9 3 2 1 3 5 5 6 3 9 6 5 10 4 0 66 1 1 1 76 0 42 0 7 1 12 0 6 1 1 6 1 1 1 8 2 88 2 16 3 6 5 76 0 3 0 5 0 8 0 18 0 3 0 48 0 36 0 6 0 96 0 66 1 1 1 76 1 32 2 2 3 52 0 18 0 3 0 48 0 1 0 18 0 29 0 84 1 4 2 24 0 12 0 2 0 32 0 27 0 45 0 72 0 6 1 1 6 0 07 0 12 0 19 0 06 0 1 0 16 0 15 0 25 0 4 0 33 0 55 0 88 10 C 0 C 10 C 20 C 30 C 15 cm minute 3 5 8 5 1 8 5 13 6 9 6 16 25 6 1 8 3 4...

Страница 11: ... is necessary if there is no 24 V DC power source Use minimum 5A current transformer Electrical socket 2 1 12 24 V DC POWER SUPPLY DC EK 9 external control card ELECTRICAL CONNECTIONS of ALL 1 STANDARD Pumps have an electric driven motor Electrical lines must be connected properly as described in schema below Electrical socket is placed under motor cover If ALL 1 DC pump will be used with ALLFETT ...

Страница 12: ...ow LED Low level Low level signal Low level ELECTRICAL CONNECTIONS of ALL 1 INTEGRATED CONTROL CARD Pumps have an electric driven motor Electrical lines must be connected properly as described in schema below Electrical socket is placed under control card box shown below connection in S1 socket gives high pressure signal while working time period In waiting time period same connection gives ADDITI...

Страница 13: ... SECOND WAIT LUB WARN SERVICE ADD CYCLE PROGRAM DISPLAY CONTROL CARD ALARM LIST A4 Fuse broken This alarm is shown if fuse broken A3 Motor alarm This alarm is shown if motor cabels are broken or motor fault A2 Pressure alarm This alarm is shown if adjusted pressure reached A1 Low level alarm This alarm is shown if pump out of grease WAIT Yellow LED Waiting LUB Green LED Lubricating WARN Red LED Wa...

Страница 14: ...irst digit saved second digit starts to flash ADDITIONAL CYCLE button changes the numbers shown in flashing digit Press Additional cycle button until desired number shown in flashing digit Press SERVICE button to save digit While integrated control card is on If ADDITIONAL CYCLE button pressed 2 seconds long remaining time period will be shown on program display SERVICE and ADDITIONAL CYCLE button...

Страница 15: ...aterials must not enter while filling 13 Rubber based lubricant types must not be used in the system Damages or faults occur from this reason DISQUALIFIES THE WARANTY 12 Only LITHIUM based and EP additive lubricants must be used with in system 11 Only proper NLGI class lubricants must be used with in system NLGI class must be changed according to weather conditions Use NLGI 0 for cold weather incr...

Страница 16: ...LTD STI and ALLFETT Pazarlama ve Dis Ticaret LTD STI does not accept responsibility for damages described in items above on equipments which ALLFETT systems are installed 23 18 Using ALL 1 pumps with integrated control card models high frequency wireless cominication devices 1 meter distance from the pump may couse malfunction Damages or faults occur from this reason DISQUALIFIES THE WARANTY Integ...

Страница 17: ...f the grease inside pump decreased under minimum level Fill the reservoir according to items 10 11 12 13 14 15 and 16 in RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS If ALLFETT control card is connected the system Electronic control card may be in waiting period Wait until working time starts If necessary control card pass to working period by pressing ADDITIONAL CYCLE button a b c d e Grea...

Страница 18: ...from pump element s outlet coupling Loose pump element from pump body for 2 3 turns Start to operate pump When grease coming from around pump element body tighten again pump element body to pump Pump should run contiuously untill grease without air is seen from pump element outlet When the grease without air seen from pump element outlet coupling must be tightened to outlet again With this process...

Страница 19: ...l 12 V DC 6 Lt ALL 1 Pump with integrated control 12 V DC 8 Lt ALL 1 Pump with integrated control 12 V DC 10 Lt ALL 1 Pump with integrated control 12 V DC 12 Lt 20 12 15 EC 20 12 33 EC 20 12 04 EC 20 12 06 EC 20 12 08 EC 20 12 10 EC 20 12 12 EC ALL 1 Standard pump 12 V DC 1 5 Lt ALL 1 Standard pump 12 V DC 3 3 Lt ALL 1 Standard pump 12 V DC 4 Lt ALL 1 Standard pump 12 V DC 6 Lt ALL 1 Standard pump...

Страница 20: ...DUCER COMPANY FAX TELEPHONE CENTRAL ADRESS NAME ALLFETT Mekanik ve Elektronik Sistemler San ve Tic Ltd Þti 0212 501 33 37 0212 501 32 01 PBX Yeni Eyup Bulvari Topcular Cad Set Ustu No 1 Demirkapý Rami Ýstanbul AUTHORISED PERSON SIGNATURE STAMP PRODUCT TYPE Electrical grease pump BRAND ALLFETT MODEL SERIAL NUMBER DELIVERY DATE PLACE WARRANTY 2 years REPAIR TIME 30 days ALL 1 Standard ALL 1 With int...

Страница 21: ...d expenses of any sort including labor the value of the parts replaced or any our charges The product will be replaced free of charge If the product permanently disfunctions due to repeating the same defect more than four times within the warranty period If the maximum period for repairing is exceeded If it is determined that the defect cannot be repaired by report written by the service or in the...

Страница 22: ...and human health during use TRANSPORT AND STORAGE There are no restrictions on transportation by land air and sea In general products should be stored in a dry and dust free environment The storage temperatures are between 10 C and 40 C All products are packed with paper based support matarial to reduce damage Upon receiving the package please check the items for possible damage PAGE 21 www allfet...

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