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Ecological vehicle with ground

drive control and electric traction

DTRAK 300

USER AND MAINTENANCE MANUAL

Via Crispi, 10 – 36056 TEZZE SUL BRENTA
Vicenza – ITALY
Tel. +39 0424 898349 – fax +39 0424 536792
e-mail: [email protected]
http://www.alitrak.com

Rev.01

Содержание DTRAK 300

Страница 1: ...ground drive control and electric traction DTRAK 300 USER AND MAINTENANCE MANUAL Via Crispi 10 36056 TEZZE SUL BRENTA Vicenza ITALY Tel 39 0424 898349 fax 39 0424 536792 e mail info alitrak com http...

Страница 2: ...October 22 2008 Rev 01 0 INDEX FY310 doc This manual is the property of ALITRAK Any reproduction even partial is forbidden Pages 2 57...

Страница 3: ...____________________________________15 2 2 1 Technical characteristics ___________________________________________________________15 2 2 2 Characteristics of the transported product __________________...

Страница 4: ...________________41 6 1 1 Controls ________________________________________________________________________41 6 2 STARTING UP THE MACHINE _______________________________________________________43 6 2 1...

Страница 5: ...of manufacture xxxx Serial number xxxxxxxxxxx Max capacity xxx Kg Power input 24 volt Motor power 900 W IMPORTANT NOTICE THIS MANUAL IS THE PROPERTY OF ALITRAK ANY REPRODUCTION EVEN PARTIAL IS FORBID...

Страница 6: ...292 1 Part 2 Technical principles ex EN 292 2 EN 294 1993 Safety of Machinery Safety Distances to Prevent Danger Zones Being Reached by the Upper Limbs EN 349 1994 Safety of machinery Minimum gaps to...

Страница 7: ...Indication marking and actuation Part 3 requirements for the location and operation of actuators UNI 10653 1997 Technical documentation Quality of product technical documentation UNI 10893 2000 Techni...

Страница 8: ...l warnings contain important information regarding the safety of the personnel assigned to the machine s use operation and maintenance the safety and the efficiency of the machine work quality WARNING...

Страница 9: ...e machine in normal conditions and of operating the machine with the safety devices disabled are in charge of the performing adjustments maintenance operations and repair work upon the machine s elect...

Страница 10: ...erived from failure to observe this prohibition NOTICE Some activities such as opening the packaging assembly and setup initial calibration and adjustments repair work servicing and movement and or di...

Страница 11: ...h 5 Figures are numbered using two numbers separated by a dash The first number indicates the chapter while the second number indicates the figure example fig 2 23 indicates figure 23 in chapter 2 ATT...

Страница 12: ...rect installation of spare parts shall exonerate the Manufacturer from any responsibility Authorized assistance centre ALITRAK s r l Via Crispi n 10 CAP 36056 TEZZE SUL BRENTA VI Italy Tel 39 0424 898...

Страница 13: ...ols The position from which the operator shall conduct the machine is shown with point A in fig 2 1 ATTENTION some of the manual s illustrations show the machine or parts of it without its guards or w...

Страница 14: ...underneath the command console is composed of a 60ah battery which has a charge life of approximately 4 hours The machine comes equipped with an external battery charger 2 1 1 3 Motor unit The motor...

Страница 15: ...ght at 20 incline Kg 300 Motor power W 900 Batteries Ah 80 Power supply V 24 Autonomy h 8 Recharge time h 8 Forward speed Km h 5 Reverse speed Km h 2 5 Max incline forward and reverse 20 Pivoting tire...

Страница 16: ...al attention to the total operational limits the service coefficient working hours per shift environmental conditions dust temperature and humidity in the workplace 2 3 1 2 Unintended use It if FORBID...

Страница 17: ...Max 1000m above sea level if not otherwise specified Transport Transport temperature between 25 C and 55 C with variations up to 70 C for a maximum time of 24 hours Storage Storage temperature between...

Страница 18: ...obtaining production values superior to those which are indicated is considered IMPROPER USE The usage illustration shown in fig 2 5 is described below The product to be transported is loaded into th...

Страница 19: ...nship between emission levels and exposure levels this relationship cannot be utilized in a reliable manner in order to establish whether ulterior precautions are necessary The factors which determine...

Страница 20: ...be kept in mind stand back from the loads before performing lifting and lowering manoeuvres do not stand underneath suspended loads access to unauthorized personnel is to be prohibited keep a safe di...

Страница 21: ...ne and proceed as follows Use a forklift or pallet jack suitable for the machine s weight to lift the DTRAK 300 and proceed as follows ATTENTION It is a good idea to use lifting equipment with a suffi...

Страница 22: ...e work zones and avoid admitting and exposing people to the danger zones Indoor working areas must be equipped with emergency exits easy to clean in order to ensure adequate hygiene conditions well ve...

Страница 23: ...e necessary for operating the vehicle and for maintenance procedures Verify that the requirements provided in fig 4 1 conform to the current legal requirements for the place in which the machine is be...

Страница 24: ...THE ELECTICAL PARTS MUST BE PEFORMED EXCLUSIVELY BY QUALIFIED PERSONNEL AND IN ACCORDANCE WITH THE CURRENT LOCAL REGULATIONS The machine is furnished with its own a battery charger Before connecting t...

Страница 25: ...COMPLETELY AS THIS REDUCES THEIR WORKING LIFE NOTICE RESPECT THE INDICATIONS ON LABEL No 7 of Fig 4 2 REGARDING THE CONNECTION TO THE ELECTRICAL SYSTEM In order to recharge the batteries follow these...

Страница 26: ...e rest of the manual where these situations are described ATTENTION The employer is obliged to inform the operators about the workplace health and safety regulations in accordance with the current sta...

Страница 27: ...or that of others contribute together with the employer the managers and the supervisors to the fulfilment of all of the obligations prescribed by the competent authorities as well as any requirement...

Страница 28: ...e other operators have free access and may remain during normal machine function From these zones the operator may check the proper functioning of the machine quickly intervene upon the command panel...

Страница 29: ...SAFETY FY310 doc This manual is the property of ALITRAK Any reproduction even partial is forbidden Pages 29 57 P Danger zones L1 L2 L3 Working zones C Command zones Fig 5 1 Working zones command zone...

Страница 30: ...Practice the procedures regarding first aid fire prevention and evacuation of the workplace EDUCATING the workers The employer the managers and the supervisors with regards to their respective fields...

Страница 31: ...on SPECIAL MAINTENANCE PERSONNEL Qualified and specialized technicians employed by the Manufacturer or by the authorized assistance centre trained and authorized to perform special maintenance as well...

Страница 32: ...substituted worn parts Such materials must be collected and disposed of in accordance with the current laws in the country in which the machine is being utilized ILLUMINATION The illumination of the w...

Страница 33: ...orted material Fig 5 2 Locations of the safety devices NOTICE Command system safety and signalling The machine s forward and reverse commands are managed by the operator The command devices including...

Страница 34: ...Follow the procedures indicated in the manual and or by the spare parts manufacturer Allow only qualified maintenance personnel to perform maintenance operations The manufacturer bears no responsibil...

Страница 35: ...phill downhill motion 4 it is forbidden to conduct the machine over irregular icy snow covered or slippery surfaces 5 it is forbidden to transport people or animals with the machine The machine is des...

Страница 36: ...3 ref A B ATTENTION danger of crushing when lifting and lowering the tray danger of crushing hands in cases of collision with obstacles at the height of the machine s external driving controls bodily...

Страница 37: ...s functions 3 steel cord tray motion limiter which also acts as a mechanical stopper 4 guards fixed with screws 5 Danger 10 It is forbidden to remove safety devices 6 Danger Electrical current 11 It i...

Страница 38: ...October 22 2008 Rev 01 5 SAFETY FY310 doc This manual is the property of ALITRAK Any reproduction even partial is forbidden Pages 38 57 Fig 5 4 Safety device locations 1 4 3 2...

Страница 39: ...substances may exceed the maximum limits ATTENTION It is forbidden to approach with the machine or to position the machine near work zones where possible sparks may occur i e welding grinding etc the...

Страница 40: ...p safety circuits IT IS FORBIDDEN to climb upon the machine s tray IT IS FORBIDDEN to use the machine and its guards as work tables IT IS FORBIDDEN to transport loads of a different form than those wh...

Страница 41: ...s all eventual responsibility to the machine s user ATTENTION IT IS FORBIDDEN TO LEAVE THE MACHINE S IGNITION KEY NO 1 IN FIG 6 1 UNATTENDED The safeguarding of the key is the responsibility of the pe...

Страница 42: ...October 22 2008 Rev 01 6 FIRST USE FY310 doc This manual is the property of ALITRAK Any reproduction even partial is forbidden Pages 42 57 Fig 6 1 Command devices 1 2 5 3 4...

Страница 43: ...b The machine s operator must press the emergency stop lever no 2 fig 6 1 and then press the movement lever no 3 to select forward or reverse motion c Slowly turn the speed adjustment handle no 4 to...

Страница 44: ...peed must be increased while for downhill movement the speed must be reduced NOTE If the speed adjustment handle is release quickly the machine will decelerate automatically before stopping During uph...

Страница 45: ...TENTION It is absolutely forbidden to perform maintenance lubrication and repair operations while the machine is running and or receiving electrical current The machine can be rendered safe by followi...

Страница 46: ...r maintenance and all maintenance operations are the exclusive responsibility of the maintenance personnel each for their own specializations as defined in the manual s introduction chapter 1 maintena...

Страница 47: ...irect contact with the battery terminal clamps and live current in the electrical system s shunt boxes in most points the danger is signalled by yellow triangular warning labels It is forbidden to ope...

Страница 48: ...ctors electrical device covers etc All of these operations are to be performed by qualified maintenance personnel and technicians Responsibilities of the electrical technician in charge of ordinary ma...

Страница 49: ...intenance electrician may request authorization from the Manufacturer to perform special maintenance operations by following the procedure below The ordinary maintenance electrician shall communicate...

Страница 50: ...l is the property of ALITRAK Any reproduction even partial is forbidden Pages 50 57 Always refer to the annexed documentation such as system and equipment functional schemes electrical hydraulic etc i...

Страница 51: ...enance ordinary conditional maintenance Ordinary programmed maintenance periodic or preventive includes inspections checks and interventions which for the purpose of preventing stoppage and breakdowns...

Страница 52: ...responsibility with regards to the machine s warranty NOTE The time periods indicated refer to normal functioning conditions or rather the conditions of use which have been prescribed and established...

Страница 53: ...Use a damp cloth to remove any dust from the adhesive labels located externally upon the DTRAK 300 Check the proper function of the machine s safety devices daily NOTICE For ordinary and special hydra...

Страница 54: ...ction even partial is forbidden Pages 54 57 7 4 SPECIAL MAINTENANCE Special maintenance as such must be performed by Authorized Technical Personnel Any tampering by unqualified or unauthorized personn...

Страница 55: ...forbidden Pages 55 57 8 WASTE DISPOSAL Using the machine in normal working conditions generates waste which must be collected recycled or disposed of according to the current laws in the country where...

Страница 56: ...current standards With regards to the disposal of the machine s metallic structure in order to prepare for their proper recycling it is necessary to separate the steel parts from the other metals or l...

Страница 57: ...S FY310 doc This manual is the property of ALITRAK Any reproduction even partial is forbidden Pages 57 57 10 ANNEXES The following documents are included as annexes to the present manual Declaration o...

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