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compared to the short version must be taken into account.

Fig. 11 Lateral start

Fig. 12 Cutting in the corner

Important rules

1. The burning time of the pilot arc must be limited to the necessary time only.

This reduces wear on the cutting tip and electrode. Frequent idle starts will
stress the cutting tip and electrode and could overheat the pilot arc ballast.

2. When you have finished cutting, never switch off the machine immediately

with the main switch, but always allow the torch to run through a cooling
cycle. Only switch off immediately in an emergency.

3. The air pressure has a decisive influence on the quality of the cut, the

lifetime of the cutting tips, electrodes and the entire torch. Make sure that
the  pressure  is  set  correctly:  the  optimum  value  is  5.5  bar  (4.8  bar  for
grooving), fluctuations between 5.0 and 6.0 bar are permissible. The air
must be free of mechanical impurities, oil and water condensate. These
impurities reduce the quality of the cut, cause instability and arc extinction
and can damage the torch. The source of pressurised air must therefore
be  equipped  with  an  efficient  filtration  and  a  reliable  oil  and  water
condensate  separator.  The  use  of  the  filter  and  separator  built  into  the
SVAROG  125  PLASMA  as  the  only  air  treatment  stage  is  totally
inadequate.  In  cases  where  the  compressor  draws  in  air  with  high
humidity,  which  results  in  the  need  for  frequent  depressurization  of  the
pressure vessel, it is necessary to include another efficient separator as a
3rd stage in the supply. Trapped condensate must be drained daily from
all separators and the compressor pressure vessel.

4. Ensure good electrical contact between the grounding pliers and the

material.

5. The cutting tip and electrode need to be checked and replaced in time. The

service life of these parts is only a few hours of cutting time and is heavily
dependent on following the correct cutting principles.



Notice



1. If the air pressure is low, the

E13

light on the control panel will illuminate

and block further operation.

2. If the machine overheats during cutting, the error message

E02

on the

control panel lights up and blocks further operation.

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Содержание SVAROG 125 PLASMA

Страница 1: ...ALFA IN a s www alfain eu SVAROG 125 PLASMA CNC manual EN 01 CUTTING MACHINE SVAROG 125 PLASMA SVAROG 125 PLASMA CNC OPERATING AND MAINTENANCE INSTRUCTIONS...

Страница 2: ...N OF MACHINE AND FUNCTIONS 12 Main parts 12 Control panel 13 6 MACHINE ACCESSORIES 16 Part of delivery SVAROG 125 HAND PLASMA 16 Accessories to order 16 7 HAND TORCH AND CONSUMABLE PARTS 17 SV FIT sys...

Страница 3: ...recise setting of the desired working gas pressure and display of the pressure value on the display The proportional valve allows precise adjustment of the required pressure or gas flow and enables hi...

Страница 4: ...ty welding helmet with the protective filter intact 7 Persons in the vicinity of the cutting site must also be informed of the danger and be provided with protective equipment 8 When cutting especiall...

Страница 5: ...covered parts of the skin 8 Use a welding helmet equipped with an intact filter with a protection level of at least 10 9 The danger of burns arises when cutting from flying particles of hot metal from...

Страница 6: ...des protection against the ingress of solid bodies with a diameter greater than 12 mm and against the ingress of water falling in a vertical to oblique direction up to an inclination of 60 4 Operating...

Страница 7: ...ay be a source of interference Notice Users are advised that they are responsible for any interference from welding 4 TECHNICAL DATA Method Plasma cutting Mains voltage V Hz 3 x 400 50 60 Cutting curr...

Страница 8: ...0 Working pressure grooving SVH 160 6 7m torch bar 3 0 3 5 Air consumption at 125 A torch SVHSVS 160 6 7 9m l min 370 Arc ignition pneu mechanic Cutting parameters SVH SVS 160 torch fine grain steel P...

Страница 9: ...er generator 125 A 50 kVA 105 A 39 kVA 85 A 26 kVA 70 A 20 kVA 40 A 16 kVA 30 A 11 kVA The continuous power of the central unit is given only for the connection of the plasma as the only appliance Pre...

Страница 10: ...he outlet Under no circumstances must the plasma cutter be connected to this outlet This would contaminate the entire pneumatic system and could damage the torch Connection to the central air distribu...

Страница 11: ...rongly recommended that a water separator or at least a filter is always included in the water supply Fig 1 Air Filter and Water Separator Item Code Description S1 5304 Set for filter AT 1000 to SVARO...

Страница 12: ...D FUNCTIONS Main parts Fig 2 Main machine parts front and rear view Item Description A1 Quick coupler earth cable 1 A2 Connector remote control CNC version only A3 Connector torch A4 Control panel A5...

Страница 13: ...the machine is switched on change the value by turning the encoder V1 V3 Gas test active when V1 encoder is pressed for 5 s change the value by turning the encoder V1 Exit the gas test by briefly pres...

Страница 14: ...ty the machine switches back to the cutting current setting Cutting of solid material Cutting of perforated material Grooving V6 Change of units active after 3 short presses of encoder V1 units can be...

Страница 15: ...ive cutting input V11 The consumable parts on the torch are complete Gas flow is active Remote current setting is active The arc is active There s tension on the arc The S mark indicates that the mach...

Страница 16: ...6 7076 Coax cable 6 7 m SV 105 160 6 PIN 7332 V9030092 Earthing cable 6m 10 25 200 A 16 mm2 Accessories to order Item Code Description 7113 START kit for SVH 125 torch START kit for SVH 160 torch Fig...

Страница 17: ...MA S777c Barracuda S777C self drying helmet Fig 4 Trolley P 80 Fig 5 SVAROG 105 125 Plasma trolley 7 HAND TORCH AND CONSUMABLE PARTS SV FIT system The SV FIT system allows great variability when using...

Страница 18: ...thickness of the material to be cut the length of the cut the air quality presence of moisture oil and dirt the way the cut starts from the side or through the appropriate piercing height the cutting...

Страница 19: ...umable parts which are protected so the nozzles can be dragged over the material to be cut For the best quality of cut it is essential to use the appropriate consumable parts assemblies Individual ass...

Страница 20: ...20 32 ALFA IN a s www alfain eu CONSUMABLE PARTS 100 125 A CONSUMABLE PARTS 45 85 A CONSUMABLE PARTS PRECISION CUT 45 A CONSUMABLE PARTS EXTENDED 65 85 A...

Страница 21: ...OVING CONSUMABLES 105 125 A START kit for SVH 125 torch 7113 START kit for SVH 160 torch Number of 5799 Cutting tip 105A 2 5800 Cutting tip 125A 5 5797 Cutting tip 65A 2 5798 Cutting tip 85A 2 5794 El...

Страница 22: ...long 70A SVH 125 A2 7166 Nozzle 20 70A A3 7163 7164 7165 Cutting tip 15 30A Cutting tip 45A Cutting tip 70A A4 7162 Ring A SVH A5 7173 Nozzle super long body A6 7172 Super long electrode A8 5967 Diffu...

Страница 23: ...23 32 ALFA IN a s www alfain eu SVH 160 torch DZ 100 125 A CONSUMABLE PARTS 105 125 A CONSUMABLE PARTS 45 85 A...

Страница 24: ...OMMISSIONING THE MACHINE The commissioning of the machine must be in accordance with the technical data and operating conditions Caution The machine may only be operated by properly trained persons 1...

Страница 25: ...go out 15 Stop cutting by releasing the button on the torch handle 9 HAND CUTTING 1 Pressing the torch button ignites the pilot arc The torch must then be immediately attached to the material to be cu...

Страница 26: ...the cut cause instability and arc extinction and can damage the torch The source of pressurised air must therefore be equipped with an efficient filtration and a reliable oil and water condensate sep...

Страница 27: ...trating cutting arc does not exceed approx 15 see Fig 13 2 High cutting tip or electrode wear see Fig 14 3 Large material thickness and improperly selected cutting current and cutting tip diameter 4 P...

Страница 28: ...machine torch cutting data EN 11 TORCH WIRING DIAGRAM 12 MAINTENANCE 1 Great care must be taken with the torch When cutting the material it blasts off molten material that contaminates the inside of...

Страница 29: ...by pushing it in again If the machine is not removing any air the pressure will increase slightly approx 1 bar It is therefore necessary to check or adjust the pressure value during cutting or in the...

Страница 30: ...fact that the delivered machine has the characteristics specified in the binding technical conditions and standards at the time of delivery and during the warranty period 2 Liability for defects that...

Страница 31: ...ng the warranty period no modifications or changes to the machine that may affect the functionality of individual machine components are permitted 9 Warranty claims must be made immediately after disc...

Страница 32: ...mpany EKOLAMP s r o The list of locations can be found at http www ekolamp cz cz mapa sbernych mist For users in European Union countries To dispose of electrical and electronic equipment ask your dea...

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