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5.  Use  the  quick  connectors  to  connect  the  compressed  air  to  the 

A6 

connector on the back of the machine.  

6.  Set  the  pressure  with  encoder 

V1 

to  5.5  bar  for  cutting  and  4.8  bar  for 

grooving. 

7.  When the 

A8 

main switch is turned on, the display lights up.  

8.  Connect the earth cable to the quick coupler 

A1 

and the cut material pliers. 

9.  Check the inlet air pressure and adjust if necessary. It must not be higher 

than 8.5 bar and not lower than 6.5 bar. 

10. 

Set the potentiometer of the cutting current size control to the value 

corresponding to the material to be cut. 

11. 

Depending on the selected cutting stream size, set the torch with the 

appropriate cutting tip diameter. 

12. 

Press the button on the torch handle, the pre-blowing starts for 1 s. 

13. 

Pilot arc ignites. 

14. 

Move the torch to the material, the pilot arc turns into a cutting arc. If 

you do not start cutting within two seconds, the arc will go out. If the torch 
is moved away from the material while cutting, the arc will go out. If the 
machine is in the gap material cutting mode - see the corresponding 

V5

 

icon

 on the control panel, the cutting arc will change to a pilot arc and 

if you do not start cutting within 2 seconds, this arc will go out. 

15. 

Stop cutting by releasing the button on the torch handle. 

9. HAND CUTTING 

1.  Pressing  the  torch  button  ignites  the  pilot  arc.  The  torch  must  then  be 

immediately attached to the material to be cut. At this point, the main arc 
between the torch and the material being cut starts to burn. 

2.  It is necessary to move the torch at a uniform speed by pulling the nozzle 

directly over the material, its value depends on the thickness and type of 
material to be cut and the size of the cutting current. We recommend to 
test first.  

3.  Metal  cutting  can  be  carried  out  in  all  possible  positions  (horizontal, 

horizontal, overhead, vertical ascending and descending and also across 
in  the  above  positions)  if  the  appropriate  parameters  are  selected, 
however, if possible, a horizontal cut is preferred. In other positions, the 
operator is at increased risk from flying droplets of molten material. 

4.  If possible, we recommend starting at the edge of the material. In case you 

are cutting a hole or need to start from the centre of the material, tilt the 
torch head slightly and gradually straighten it to a vertical position so that 
the  spraying  material  does  not  block  the  cutting  tip,  (see  Fig.  11)  This 
working procedure must always be followed if the thickness of the material 
to be cut exceeds 3 mm.  

5.  If the cut is made in a corner or angle (see Fig. 12), we recommend using 

an extended electrode and cutting tip. However, the lower cutting power 

Содержание SVAROG 125 PLASMA

Страница 1: ...ALFA IN a s www alfain eu SVAROG 125 PLASMA CNC manual EN 01 CUTTING MACHINE SVAROG 125 PLASMA SVAROG 125 PLASMA CNC OPERATING AND MAINTENANCE INSTRUCTIONS...

Страница 2: ...N OF MACHINE AND FUNCTIONS 12 Main parts 12 Control panel 13 6 MACHINE ACCESSORIES 16 Part of delivery SVAROG 125 HAND PLASMA 16 Accessories to order 16 7 HAND TORCH AND CONSUMABLE PARTS 17 SV FIT sys...

Страница 3: ...recise setting of the desired working gas pressure and display of the pressure value on the display The proportional valve allows precise adjustment of the required pressure or gas flow and enables hi...

Страница 4: ...ty welding helmet with the protective filter intact 7 Persons in the vicinity of the cutting site must also be informed of the danger and be provided with protective equipment 8 When cutting especiall...

Страница 5: ...covered parts of the skin 8 Use a welding helmet equipped with an intact filter with a protection level of at least 10 9 The danger of burns arises when cutting from flying particles of hot metal from...

Страница 6: ...des protection against the ingress of solid bodies with a diameter greater than 12 mm and against the ingress of water falling in a vertical to oblique direction up to an inclination of 60 4 Operating...

Страница 7: ...ay be a source of interference Notice Users are advised that they are responsible for any interference from welding 4 TECHNICAL DATA Method Plasma cutting Mains voltage V Hz 3 x 400 50 60 Cutting curr...

Страница 8: ...0 Working pressure grooving SVH 160 6 7m torch bar 3 0 3 5 Air consumption at 125 A torch SVHSVS 160 6 7 9m l min 370 Arc ignition pneu mechanic Cutting parameters SVH SVS 160 torch fine grain steel P...

Страница 9: ...er generator 125 A 50 kVA 105 A 39 kVA 85 A 26 kVA 70 A 20 kVA 40 A 16 kVA 30 A 11 kVA The continuous power of the central unit is given only for the connection of the plasma as the only appliance Pre...

Страница 10: ...he outlet Under no circumstances must the plasma cutter be connected to this outlet This would contaminate the entire pneumatic system and could damage the torch Connection to the central air distribu...

Страница 11: ...rongly recommended that a water separator or at least a filter is always included in the water supply Fig 1 Air Filter and Water Separator Item Code Description S1 5304 Set for filter AT 1000 to SVARO...

Страница 12: ...D FUNCTIONS Main parts Fig 2 Main machine parts front and rear view Item Description A1 Quick coupler earth cable 1 A2 Connector remote control CNC version only A3 Connector torch A4 Control panel A5...

Страница 13: ...the machine is switched on change the value by turning the encoder V1 V3 Gas test active when V1 encoder is pressed for 5 s change the value by turning the encoder V1 Exit the gas test by briefly pres...

Страница 14: ...ty the machine switches back to the cutting current setting Cutting of solid material Cutting of perforated material Grooving V6 Change of units active after 3 short presses of encoder V1 units can be...

Страница 15: ...ive cutting input V11 The consumable parts on the torch are complete Gas flow is active Remote current setting is active The arc is active There s tension on the arc The S mark indicates that the mach...

Страница 16: ...6 7076 Coax cable 6 7 m SV 105 160 6 PIN 7332 V9030092 Earthing cable 6m 10 25 200 A 16 mm2 Accessories to order Item Code Description 7113 START kit for SVH 125 torch START kit for SVH 160 torch Fig...

Страница 17: ...MA S777c Barracuda S777C self drying helmet Fig 4 Trolley P 80 Fig 5 SVAROG 105 125 Plasma trolley 7 HAND TORCH AND CONSUMABLE PARTS SV FIT system The SV FIT system allows great variability when using...

Страница 18: ...thickness of the material to be cut the length of the cut the air quality presence of moisture oil and dirt the way the cut starts from the side or through the appropriate piercing height the cutting...

Страница 19: ...umable parts which are protected so the nozzles can be dragged over the material to be cut For the best quality of cut it is essential to use the appropriate consumable parts assemblies Individual ass...

Страница 20: ...20 32 ALFA IN a s www alfain eu CONSUMABLE PARTS 100 125 A CONSUMABLE PARTS 45 85 A CONSUMABLE PARTS PRECISION CUT 45 A CONSUMABLE PARTS EXTENDED 65 85 A...

Страница 21: ...OVING CONSUMABLES 105 125 A START kit for SVH 125 torch 7113 START kit for SVH 160 torch Number of 5799 Cutting tip 105A 2 5800 Cutting tip 125A 5 5797 Cutting tip 65A 2 5798 Cutting tip 85A 2 5794 El...

Страница 22: ...long 70A SVH 125 A2 7166 Nozzle 20 70A A3 7163 7164 7165 Cutting tip 15 30A Cutting tip 45A Cutting tip 70A A4 7162 Ring A SVH A5 7173 Nozzle super long body A6 7172 Super long electrode A8 5967 Diffu...

Страница 23: ...23 32 ALFA IN a s www alfain eu SVH 160 torch DZ 100 125 A CONSUMABLE PARTS 105 125 A CONSUMABLE PARTS 45 85 A...

Страница 24: ...OMMISSIONING THE MACHINE The commissioning of the machine must be in accordance with the technical data and operating conditions Caution The machine may only be operated by properly trained persons 1...

Страница 25: ...go out 15 Stop cutting by releasing the button on the torch handle 9 HAND CUTTING 1 Pressing the torch button ignites the pilot arc The torch must then be immediately attached to the material to be cu...

Страница 26: ...the cut cause instability and arc extinction and can damage the torch The source of pressurised air must therefore be equipped with an efficient filtration and a reliable oil and water condensate sep...

Страница 27: ...trating cutting arc does not exceed approx 15 see Fig 13 2 High cutting tip or electrode wear see Fig 14 3 Large material thickness and improperly selected cutting current and cutting tip diameter 4 P...

Страница 28: ...machine torch cutting data EN 11 TORCH WIRING DIAGRAM 12 MAINTENANCE 1 Great care must be taken with the torch When cutting the material it blasts off molten material that contaminates the inside of...

Страница 29: ...by pushing it in again If the machine is not removing any air the pressure will increase slightly approx 1 bar It is therefore necessary to check or adjust the pressure value during cutting or in the...

Страница 30: ...fact that the delivered machine has the characteristics specified in the binding technical conditions and standards at the time of delivery and during the warranty period 2 Liability for defects that...

Страница 31: ...ng the warranty period no modifications or changes to the machine that may affect the functionality of individual machine components are permitted 9 Warranty claims must be made immediately after disc...

Страница 32: ...mpany EKOLAMP s r o The list of locations can be found at http www ekolamp cz cz mapa sbernych mist For users in European Union countries To dispose of electrical and electronic equipment ask your dea...

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