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Alfa Laval Toftejorg SaniMicro, Инструкция по эксплуатации

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8 Product programme

This manual covers the product programme for Alfa Laval Toftejorg SaniMicro, SaniMidget and SaniMagnum.
For the different types of Alfa Laval Toftejorg SaniMicros, SaniMidgets and SaniMagnums, please see the following pages.

8.3

Alfa Laval Toftejorg SaniMagnum

Alfa Laval Toftejorg SaniMagnum, Clip-on
Surface finish: Semi bright

Clip-on

OD 38, ISO2037/US tube

Clip-on

OD 51, ISO2037/US tube

Clip-on

DN40 DIN11850-R1

Clip-on

DN40 DIN11850-R2

Spray Pattern

Stainless steel Hastelloy C22 Stainless steel Hastelloy C22 Stainless steel Hastelloy C22 Stainless steel Hastelloy C22

360

°

TE11B100

TE11D100

TE11B104

TE11D104

TE11B105

TE11D105

TE11B106

TE11D106

360

°

low flow

TE11B140

TE11D140

TE11B144

TE11D144

TE11B145

TE11D145

TE11B146

TE11D146

270

°

up

TE11B130

TE11D130

TE11B134

TE11D134

TE11B135

TE11D135

TE11B136

TE11D136

270

°

up low flow

TE11B150

TE11D150

TE11B154

TE11D154

TE11B155

TE11D155

TE11B156

TE11D156

Surface finish: 0.5 µm Ra internal/external. With 3.1 certificate and electro-polished

Clip-on

OD 38, ISO2037/US tube

Clip-on

OD 51, ISO2037/US tube

Clip-on

DN40 DIN11850-R1

Clip-on

DN40 DIN11850-R2

Spray Pattern

Stainless steel

Stainless steel

Stainless steel

Stainless steel

360

°

TE11F100-91

TE11F104-91

TE11F105-91

TE11F106-91

360

°

low flow

TE11F140-91

TE11F144-91

TE11F145-91

TE11F146-91

270

°

up

TE11F130-91

TE11F134-91

TE11F135-91

TE11F136-91

270

°

up low flow

TE11F150-91

TE11F154-91

TE11F155-91

TE11F156-91

Alfa Laval Toftejorg SaniMagnum, Weld-on
Surface finish: Semi bright

Weld-on

OD 38, ISO2037

Weld-on

OD 38, ISO2037/ASME

BPE tube

Weld-on

OD 51, ISO2037/ASME

BPE tube

Weld-on

DN40, DIN11850-R2

Spray Pattern

Height

(mm)

Stainless

steel

Hastelloy

C22

Stainless

steel

Hastelloy C22

Stainless

steel

Hastelloy C22 Stainless steel Hastelloy C22

360

°

157

TE11B202

TE11D202

TE11B252

TE11D252

TE11B253

TE11D253

TE11B204

TE11D204

360

°

low flow

157

TE11B242

TE11D242

TE11B262

TE11D262

TE11B263

TE11D263

TE11B244

TE11D244

270

°

up

157

TE11B232

TE11D232

TE11B282

TE11D282

TE11B283

TE11D283

TE11B234

TE11D234

270

°

up low flow

157

TE11B248

TE11D248

TE11B292

TE11D292

TE11B293

TE11D293

TE11B249

TE11D249

180

°

down

157

TE11B222

TE11D222

TE11B272

TE11D272

TE11B273

TE11D273

TE11B224

TE11D224

360

°

up

1000

TE11B201

TE11B250

TE11B251

TE11B205

360

°

low flow

1000

TE11B241

TE11B260

TE11B261

TE11B245

270

°

up

1000

TE11B231

TE11B280

TE11B281

TE11B225

270

°

up low flow

1000

TE11B247

TE11B290

TE11B291

TE11B235

180

°

down

1000

TE11B221

TE11B270

TE11B271

TE11B215

28

Содержание Toftejorg SaniMicro

Страница 1: ...ce with Directive 2014 34 EU Q doc Equipment Doc 3 1 Inspection Certificate EN 10204 Q doc Qualification Doc Qualification Documentation FAT SAT First published 2009 05 ESE01778 EN11 2019 09 Original...

Страница 2: ......

Страница 3: ...ATEX IECEx certification 13 4 5 Recycling information 16 5 Operation 17 5 1 Normal operation 17 5 2 Safety precautions 18 6 Maintenance 19 6 1 Service and repair of ATEX IECEx certified machines 19 6...

Страница 4: ...ination Certificate no Baseefa04ATEX0357X and IECEx BAS 19 0104X II 1G Ex h IIC 85 C 175 C Ga Marking II 1D Ex h IIIC T85 C T140 C Da The QAN Quality Assurance Notification is carried out by SGS Fimko...

Страница 5: ...the tank cleaning machine 2 1 Important information WARNING Indicates that special procedures must be followed to avoid serious personal injury CAUTION Indicates that special procedures must be follow...

Страница 6: ...wever as continuous improvements are our policy we reserve the right to alter or modify any unit specification on any product without prior notice or any obligation The English version of the instruct...

Страница 7: ...l Corporate AB Toftejorg is a trademark or registered trademark of Alfa Laval Kolding A S Other products or company names mentioned herein may be the trademarks of their respective owners Any rights n...

Страница 8: ...arried out by the Certification Body SGS Baseefa Ltd who has issued the certificate no IECEx BAS 19 0104X Note Explosion protection type is constructional safety c The marking on the ATEX IECEx certif...

Страница 9: ...lass Cleaning fluid temperature Tp C Ambient temperature Tamb C 85 C T6 68 C 68 C 100 C T5 80 C 80 C 135 C T4 108 C 108 C 175 C 140 C 140 C Group III EPL Da The dust temperature class depends on the c...

Страница 10: ...val Toftejorg Rotary Spray Head is produced according to Alfa Laval Kolding s ISO 9001 international Standard certified quality system All parts are made from certified material and all non metal part...

Страница 11: ...Rotary Spray Head is designed for use in pharmaceutical biotechnological food and dairy processing applications It may be used in reactors mixing processing tanks spray dryers and other process equipm...

Страница 12: ...ter During handling and installation treat the machine with care in order not to damage the fine surface of the machine NOTE The machine shall be installed in accordance with national regulations for...

Страница 13: ...cleaning fluid and ambient temperature The temperature class and ambient temperature range are shown in paragraph 3 6 ATEX IECEx temperature class and code page 9 Warning Max permitted temperature Wh...

Страница 14: ...possible under certain conditions It is necessary to know the current factors such as tank size cleaning solvent and product Additives can be used in the cleaning solvent or for example the tank can...

Страница 15: ...of process fluid powder compound which can generate heat or a hybrid mixture Chemical reactions in Zone 20 Hybrid mixtures End user must ensure that the cleaning fluid used does not create a hybrid mi...

Страница 16: ...machine are replaced All metal parts should be sent for material recycling Worn out or defective electronic parts should be sent to a licensed handler for material recycling Oil and all non metal wear...

Страница 17: ...ad cleaner Max pressure difference is 3 0 bar Draining using compressed air If the machine is drained using compressed air then the compressed air pressure must not cause the machine to rotate Drainin...

Страница 18: ...er connections while system is in operation Make sure that system is depressurised and drained before disassembly The cleaning jets impinging the tank surface are a source of noise Depending on pressu...

Страница 19: ...and to obtain full test documentation FAT Factory Acceptance Test it is necessary to order a new Rotary Spray Head machine with Alfa Laval Q doc The new Rotary Spray Head machine is manufactured and t...

Страница 20: ...16 PTFE FDA compliant 21CFR 177 1550 and EU 10 2011 compliant Head 1 4404 AISI 316L Lubricant Self lubricating with the cleaning fluid Self lubricating with the cleaning fluid Connections 3 8 Rp or NP...

Страница 21: ...pressure A 360 270 UP A Wetting B 360 LowFlow B Impact cleaning C 270 UP LowFlow NF 360 270 UP 180 D D 180 D LF 360 LowFlow 270 UP LowFlow For Clip on models the flow rate is increased by approx 0 2...

Страница 22: ...21CFR 177 1550 and EU 10 2011 compliant head 1 4404 AISI 316L Lubricant Self lubricating with the cleaning fluid Self lubricating with the cleaning fluid Connections 1 2 or 3 4 BSP or NPT thread Clip...

Страница 23: ...60 180 D 270 U 360 180 D 0 A B A B Inlet pressure bar Inlet pressure bar A Wetting B Impact cleaning For Clip on models the flow rate is increased by approx 0 5 m3 h Note The inlet pressure has been t...

Страница 24: ...nd EU 10 2011 compliant head 1 4404 AISI 316L Lubricant Self lubricating with the cleaning fluid Self lubricating with the cleaning fluid Connections 1 1 4 BSP or NPT thread Clip on or weld on for pip...

Страница 25: ...ing B 360 LowFlow B Impact cleaning C 270 UP LowFlow A1 360 270 UP 180 D D 180 D A2 360 LowFlow 270 UP LowFlow B1 360 270 UP 180 D B2 270 UP LowFlow 360 LowFlow For Clip on models the flow rate is inc...

Страница 26: ...5 ISO2037 Weld on DN15 DIN11850 R1 Weld on DN15 DIN11850 R2 Weld on 3 4 ASME BPE tube Spray Pattern Height mm Stainless steel Hastelloy C22 Stainless steel Hastelloy C22 Stainless steel Hastelloy C22...

Страница 27: ...F102 91 270 up TE10F130 91 TE10F135 91 TE10F136 91 TE10F132 91 Alfa Laval Toftejorg SaniMidget Weld on Surface finish Bright Weld on OD 25 ISO2037 Weld on DN15 DIN11850 R1 Weld on DN15 DIN11850 R2 Spr...

Страница 28: ...ern Stainless steel Stainless steel Stainless steel Stainless steel 360 TE11F100 91 TE11F104 91 TE11F105 91 TE11F106 91 360 low flow TE11F140 91 TE11F144 91 TE11F145 91 TE11F146 91 270 up TE11F130 91...

Страница 29: ...t Thread 1 1 4 Rp BSP Thread 1 1 4 NPT Thread 1 1 2 Rp BSP Thread 1 1 2 NPT Spray Pattern Stainless steel Stainless steel Stainless steel Hastelloy C22 Stainless steel Hastelloy C22 360 TE11B000 TE11B...

Страница 30: ...C DoC Q doc Equipment Documentation Qualification Documentation includes RS Requirement Specification DS Design Specification incl Traceability Matrix FAT Factory Acceptance Test incl IQ OQ SAT Site A...

Страница 31: ...urn procedure from your local Alfa Laval office Be sure to follow the instructions closely 9 2 How to contact Alfa Laval Kolding A S For further information please feel free to contact Alfa Laval Kold...

Страница 32: ...s the responsibility of the user of this document to comply with all applicable intellectual property laws Without limiting any rights related to this document no part of this document may be copied r...

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