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Mechanical-Metered Control Valve

SER 3685-A

Alemite LLC

7

Revision (11-08)

Assembly

NOTE

: Prior to assembly, certain compo-

nents require lubrication. Refer to 

Table 2

for details.

Metered Control Valve

Metering Mechanism Assembly

  1. Install and seat Washer (

16

) into the head of Housing 

(

15

).

  2. Install O-Ring (

17

) into Gland Nut (

18

).

  3. Screw the Gland Nut into the Housing.

• Tighten the Gland Nut securely.

  4. Position Chamber and Piston Assembly (

12

) gear end 

upward.

  5. Install Planetary Gear (

13

) into the Chamber and 

Piston Assembly.

  6. Position Spindle and Gear Assembly (

14

) onto the 

Chamber and Piston Assembly.

  7. With the Spindle and Gear Assembly pointed upward, 

install the entire subassembly into the Housing.
• Use care passing the O-Ring.

HINT

: Rotate the Spindle and Gear Assem-

bly so the flat of the shaft points between the
posts of the Register Assembly. This aids in
the installation of the Worm Gear.

CAUTION

Make sure the subassembly does not shift during
installation  or  once  installed.  Damage  to  the
Gears can occur.

  8. Install O-Ring (

11

) onto Cap (

10

).

  9. Screw the Cap into the Housing.

• Tighten the Cap to 35 ft. lbs. (47 Nm).

Transmission Fluid Filter

  1. Unscrew Spring and Adapter Assembly (

46

) from Body 

(

42

).

  2. Remove O-Ring (

45

) from the Spring and Adapter 

Assembly.

  3. Remove Stud (

44

) from the Body.

  4. Remove Filter Tube (

43

) from the Body.

Clean and Inspect

  1. Clean all metal parts in cleaning solvent. The solvent 

should be environmentally safe.

  2. Inspect all parts for wear and/or damage.

• Replace as necessary.

  3. Closely inspect the mating surfaces of all components 

for any imperfections. Ensure a smooth and clean 
contact is obtained when assembled.

Figure 3

Filter Assembly 321203 - Exploded View

Item

No.

Part No.

Description

Qty

42

Body

1

43

321191

Tube, Filter

1

44

Stud

1

45

X171001-14

O-Ring, 3/4 " ID x 15/16 " OD

1

46

Spring and Adapter Assembly

1

Legend

:

Part numbers left blank are not available separately
Part number with an X prefix indicates a quantity of ten (10)

Item No. 

Description

11

O-Ring

16

Washer

17

O-Ring

33

O-Ring

38

Quad-Ring

45

O-Ring, 3/4 " ID x 15/16 " OD

Table 2    

Components Lubricated in Clean Oil

1-800-548-1191-http://[email protected]

Содержание 3685-A

Страница 1: ...t 3685 J Rigid Gallon 3685 K Flexible Non Drip Automatic 3685 M Rigid Liter Liter 3686 B ATF Flexible Quart Gallon 3686 F Non Drip Manual Table 1 Mechanical Metered Control Valve Model 3685 Series and 3686 Series Description These mechanical metered valves are designed to dispense and measure quantities of fluid lubricants All models are equipped with a dual range face dial and two pointers The ou...

Страница 2: ...anical Metered Control Valve Revision 11 08 2 Alemite LLC Figure 2 A Mechanical Metered Control Valve Model 3685 Series and 3686 Series Exploded View Sheet 1 of 2 1 800 548 1191 http www partdeal com info partdeal com ...

Страница 3: ...03 Filter Assembly 40 Micron 1 See Figure 3 321203 3 4 51891 Bushing 1 2 NPTF m x 1 4 NPTF f 1 337739 8 5 337976 Extension 1 337976 5 6 338709 Hose 1 2 NPTF m x 1 4 NPTF m 1 338709 6 7 339084 Nozzle Assembly Non Drip Manual 1 339084 7 8 Meter Assembly Quart w Gallon Totalizer 1 See Figure 2 B 339137 8 Meter Assembly Liter w Liter Totalizer 1 339651 9 Meter Assembly Quart w Quart Totalizer 1 339654...

Страница 4: ...anical Metered Control Valve Revision 11 08 4 Alemite LLC Figure 2 B Mechanical Metered Control Valve Model 3685 Series and 3686 Series Exploded View Sheet 2 of 2 1 800 548 1191 http www partdeal com info partdeal com ...

Страница 5: ...ister Assembly Liter 1 Models 3685 A M Only 393307 120 31 25 Washer 1 393307 121 20 26 393307 106 Gear Pointer 1 Except Models 3685 A M 393307 125 36 Gear Pointer Liter 1 Models 3685 A M Only 393307 126 34 27 393307 163 Shroud 1 393307 128 16 28 Screw 4 393307 129 28 29 393307 162 Pointer Outer w Setscrew 1 393307 130 17 30 393307 107 Pointer Inner 1 393307 132 40 31 393307 120 Dial Quart w Gallon...

Страница 6: ... Pointer to the 11 o clock position 5 Turn Outer Pointer 29 counterclockwise until the access hole in the Pointer lines up with the setscrew See Figure 2 B inset 6 Loosen the setscrew that secures the Outer Pointer to Spindle and Gear Assembly 14 Remove the Outer Pointer from the Spindle and Gear Assembly 7 Remove Inner Pointer 30 Dial 31 and Cam 21 as an assembly from the Spindle and Gear Assembl...

Страница 7: ...talled Damage to the Gears can occur 8 Install O Ring 11 onto Cap 10 9 Screw the Cap into the Housing Tighten the Cap to 35 ft lbs 47 Nm Transmission Fluid Filter 1 Unscrew Spring and Adapter Assembly 46 from Body 42 2 Remove O Ring 45 from the Spring and Adapter Assembly 3 Remove Stud 44 from the Body 4 Remove Filter Tube 43 from the Body Clean and Inspect 1 Clean all metal parts in cleaning solv...

Страница 8: ...on securely Register Assembly 10 Install Register Assembly 24 onto the Housing Make sure the Register seats on the four pins 11 Install Setscrew 19 with Loctite 222 into the Worm Gear 12 Install Worm Gear 20 spur gear upward onto the shaft of the Spindle and Gear Assembly Make sure the Worm Gear s setscrew points toward the flat on the Spindle and Gear Assembly Check to ensure the gear meshes prop...

Страница 9: ...ean and inspect seat area Check mating surfaces and replace Valve Assembly 36 as necessary Locate and eliminate source of foreign material 2 Replace Valve Assembly 36 No product flow Manual Nozzle 7 not open Open Nozzle 7 Leakage at Swivel Assembly 9 1 Initial tightening of Swivel Assembly 9 not sufficient 2 Seal worn or damaged 1 Tighten Swivel Assembly 9 2 Replace Swivel Assembly 9 Leakage at Ca...

Страница 10: ...SER 3685 A Mechanical Metered Control Valve Revision 11 08 10 Alemite LLC 1 800 548 1191 http www partdeal com info partdeal com ...

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