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Service Guide

Alemite LLC

167 Roweland Drive, Johnson City, Tennessee 37601

www.alemite.com

Copyright 

© 

2003 by Alemite LLC

This document contains confidential information that is the property of Alemite LLC

670717

and is not to be copied, used, or disclosed to others without express written permission.

Revision (11-08)

SER 3685-A

3685-A

3685-G

3685-B

3685-J

3685-F

3685-K

              3685-M

3686-B

3686-F

CAUTION

Do not turn the pointers clockwise. Damage can occur.

Figure 1

Mechanical-Metered Control Valve (Model 3685-A Shown)

Mechanical-Metered Control Valve

Valve

Model

Fluid 

Metered

Extension

Nozzle Type

Inlet

Register Units

Acurracy

Maximum 

Pressure

Current

Totalizer

psi

Bar

3685-A

Oil

Flexible

Non-Drip Automatic

1/2

 

" NPTF (f)

Liter

Liter

+ / - 0.65 %

1000

69

3685-B

Rigid

Quart

Gallon

3685-F

Flexible

Non-Drip Manual

3685-G

Quart

3685-J

Rigid

Gallon

3685-K

Flexible

Non-Drip Automatic

3685-M

Rigid

Liter

Liter

3686-B

ATF

Flexible

Quart

Gallon

3686-F

Non-Drip Manual

Table 1

   

Mechanical-Metered Control Valve Model 3685 Series and 3686 Series

Description

These mechanical-metered valves are 

designed to dispense and measure 
quantities of fluid lubricants.

All models are equipped with a dual-

range face dial and two pointers. The outer 
pointer indicates delivery up to 4 quarts 
(liters). The inner pointer indicates delivery 
up to 16 quarts (10 liters). 

A totalizer keeps a lifetime record of 

the amount dispensed. 

These models are equipped with an 

inlet swivel and an internal filter screen to 
prevent damaging contaminants from 
entering the meter.

Operation

Depress the lever to dispense fluid. For 

a large quantity delivery, squeeze the lever 
fully until the latch catches. Press the 
knurled button to disengage the latch.

After each delivery turn the pointers 

counterclockwise to reset to zero.

1-800-548-1191-http://[email protected]

Содержание 3685-A

Страница 1: ...t 3685 J Rigid Gallon 3685 K Flexible Non Drip Automatic 3685 M Rigid Liter Liter 3686 B ATF Flexible Quart Gallon 3686 F Non Drip Manual Table 1 Mechanical Metered Control Valve Model 3685 Series and 3686 Series Description These mechanical metered valves are designed to dispense and measure quantities of fluid lubricants All models are equipped with a dual range face dial and two pointers The ou...

Страница 2: ...anical Metered Control Valve Revision 11 08 2 Alemite LLC Figure 2 A Mechanical Metered Control Valve Model 3685 Series and 3686 Series Exploded View Sheet 1 of 2 1 800 548 1191 http www partdeal com info partdeal com ...

Страница 3: ...03 Filter Assembly 40 Micron 1 See Figure 3 321203 3 4 51891 Bushing 1 2 NPTF m x 1 4 NPTF f 1 337739 8 5 337976 Extension 1 337976 5 6 338709 Hose 1 2 NPTF m x 1 4 NPTF m 1 338709 6 7 339084 Nozzle Assembly Non Drip Manual 1 339084 7 8 Meter Assembly Quart w Gallon Totalizer 1 See Figure 2 B 339137 8 Meter Assembly Liter w Liter Totalizer 1 339651 9 Meter Assembly Quart w Quart Totalizer 1 339654...

Страница 4: ...anical Metered Control Valve Revision 11 08 4 Alemite LLC Figure 2 B Mechanical Metered Control Valve Model 3685 Series and 3686 Series Exploded View Sheet 2 of 2 1 800 548 1191 http www partdeal com info partdeal com ...

Страница 5: ...ister Assembly Liter 1 Models 3685 A M Only 393307 120 31 25 Washer 1 393307 121 20 26 393307 106 Gear Pointer 1 Except Models 3685 A M 393307 125 36 Gear Pointer Liter 1 Models 3685 A M Only 393307 126 34 27 393307 163 Shroud 1 393307 128 16 28 Screw 4 393307 129 28 29 393307 162 Pointer Outer w Setscrew 1 393307 130 17 30 393307 107 Pointer Inner 1 393307 132 40 31 393307 120 Dial Quart w Gallon...

Страница 6: ... Pointer to the 11 o clock position 5 Turn Outer Pointer 29 counterclockwise until the access hole in the Pointer lines up with the setscrew See Figure 2 B inset 6 Loosen the setscrew that secures the Outer Pointer to Spindle and Gear Assembly 14 Remove the Outer Pointer from the Spindle and Gear Assembly 7 Remove Inner Pointer 30 Dial 31 and Cam 21 as an assembly from the Spindle and Gear Assembl...

Страница 7: ...talled Damage to the Gears can occur 8 Install O Ring 11 onto Cap 10 9 Screw the Cap into the Housing Tighten the Cap to 35 ft lbs 47 Nm Transmission Fluid Filter 1 Unscrew Spring and Adapter Assembly 46 from Body 42 2 Remove O Ring 45 from the Spring and Adapter Assembly 3 Remove Stud 44 from the Body 4 Remove Filter Tube 43 from the Body Clean and Inspect 1 Clean all metal parts in cleaning solv...

Страница 8: ...on securely Register Assembly 10 Install Register Assembly 24 onto the Housing Make sure the Register seats on the four pins 11 Install Setscrew 19 with Loctite 222 into the Worm Gear 12 Install Worm Gear 20 spur gear upward onto the shaft of the Spindle and Gear Assembly Make sure the Worm Gear s setscrew points toward the flat on the Spindle and Gear Assembly Check to ensure the gear meshes prop...

Страница 9: ...ean and inspect seat area Check mating surfaces and replace Valve Assembly 36 as necessary Locate and eliminate source of foreign material 2 Replace Valve Assembly 36 No product flow Manual Nozzle 7 not open Open Nozzle 7 Leakage at Swivel Assembly 9 1 Initial tightening of Swivel Assembly 9 not sufficient 2 Seal worn or damaged 1 Tighten Swivel Assembly 9 2 Replace Swivel Assembly 9 Leakage at Ca...

Страница 10: ...SER 3685 A Mechanical Metered Control Valve Revision 11 08 10 Alemite LLC 1 800 548 1191 http www partdeal com info partdeal com ...

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