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2024 series Tooling 

(HK1077)

 

Alcoa Fastening Systems

5

S

PECIFICATIONS

5.413

137.49

12.568

319.23

8.910

226.31

.906

23.01

3.891
98.83

1.102

27.99

1.813

46.05

ø

4.355

110.62

ø

10°

10.32

262.3

1.258

31.95

2.477

62.92

ø

1.102

27.99

3.891

98.83

4.355

110.66

ø

.906

23.01

12.567

319.2

5.413

137.49

10°

1.813

46.05

ø

STROKE:

  

.850 in (2.16 cm)

WEIGHT:

5.5 lbs (2.5 kg)

MAX

AIR

 

PRESSURE

:

 

90 psi (6.2 BAR)

MAX FLOW

RATE:

 

8.5 scfm (241 l/m)

CAPACITY (  

 

 

):

 

3993 lbs (17.76 kN) @ 90 psi (6.2 BAR)
3549 lbs (15.79 kN) @ 80 psi (5.5 BAR)

MAX

OPERATING TEMPERATURE

:

 

125° F (52° C)

POWER SOURCE:

 90psi MAX shop air

HYDRAULIC FLUID: 

ATF mee  ng DEXRON III, DEXRON IV, 

MERCON, Allison C-4 or equivalent speci

fi

 ca  ons. 

Fire resistant hydraulic 

fl

 uid may also be used, and is 

required to comply with OSHA regula  on 1926.302 
paragraph (d): “the 

fl

 uid used in hydraulic power tools 

shall be 

fi

 re resistant 

fl

 uid approved under schedule 30 of 

the US Bureau of Mines, Department of Interior, and shall 
retain its opera  ng characteris  cs at the most extreme 
temperatures to which it will be exposed.”

M

ODELS

  2024  &  2024L

M

ODELS

  2024V  &  2024LV

Содержание Huck 2024 Series

Страница 1: ...04 24 2013 HK1077 INSTRUCTION MANUAL 2024 SERIES PNEUDRAULIC INSTALLATION TOOLS ALL MODELS...

Страница 2: ...2024 series Tooling HK1077 Alcoa Fastening Systems 2...

Страница 3: ...ium strength blue threadlocker is designed for locking and sealing threaded components It can be applied smoothly and will now be the HUCK recommended standard for these applications For best results...

Страница 4: ...This page is intentionally blank...

Страница 5: ...N FOR USE 6 OPERATING INSTRUCTIONS 7 SERVICING THE TOOL GENERAL 7 DAILY 7 WEEKLY 7 DISASSEMBLY GENERAL 8 HEAD HANDLE 8 9 PINTAIL BOTTLE VACUUM SYSTEM 9 ASSEMBLY HEAD HANDLE 10 GENERAL 10 11 PINTAIL BO...

Страница 6: ...unsuitable postures as it is likely for these not to allow counteracting of normal or unexpected tool movement 8 If the assembly power tool is fixed to a suspension device make sure that fixation is s...

Страница 7: ...76 kN 90 psi 6 2 BAR 3549 lbs 15 79 kN 80 psi 5 5 BAR MAX OPERATING TEMPERATURE 125 F 52 C POWER SOURCE 90psi MAX shop air HYDRAULIC FLUID ATF mee ng DEXRON III DEXRON IV MERCON Allison C 4 or equival...

Страница 8: ...is shipped with a plas c plug in the air inlet connector The connector has 1 4 18 female pipe threads to accept the air hose fi ng Quick disconnect fi ngs and 1 4 inside diameter air hose are recommen...

Страница 9: ...tructions 2 Check the tool and all connecting parts for damage or oil air leaks tighten or replace if necessary as experiece dictates should also be available WARNING Inspect tool for damage or wear b...

Страница 10: ...let to take pressure off ring and remove Retaining Ring 38 Fig 2 8 Screw Button Head Screws 40 back into Cylinder Head Carefully pry on screws to remove head Remove O ring 46 9 To remove air piston fr...

Страница 11: ...Assembly 2 by driving Pin 4 out with punch Remove Dowel Pin 3 to disconnect cable from trigger PINTAIL BOTTLE VACUUM SYSTEM 2024V 2024LV See Figures 5 6 15 NOTE The following steps are for disassembly...

Страница 12: ...1 4 for 2024L 2024LV onto Piston 6 Slide complete Gland Assembly and Wiper Seal 9 onto Piston 6 7 Install assembled components in gently from rear of tool using a press as shown in Fig 8 8 Remove Pist...

Страница 13: ...Arm into slot on Cylinder Fig 9 23 Snap Lever Guard 73 in place and install Pivot Screw 48 in cylinder to retain throttle arm 53 24 For 2024 2024L Push Pintail Deflector 24 onto End Cap 21 For 2024V 2...

Страница 14: ...Top off fluid in fill port install bleed plug and tighten Step 7 Connect airline to tool and measure the tools stroke refer to the Measuring Tool Stroke section If stroke is less than specified remov...

Страница 15: ...Figure 12 Figure 13 2024 2024V Step 1 Cycle Piston all the way forward and measure X Step 2 Cycle and hold piston back and measure Y Step 3 Stroke Y X 2024L 2024LV Step 1 Cycle Piston all the way forw...

Страница 16: ...2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 21 22 23 24 25 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 SECTION A A 6 HUCK INTL INC 1 CORP DR KINGSTON N Y 12401 USA SCFM L M GPM BAR PSI 61 60 59 M A X...

Страница 17: ...2024 series Tooling HK1077 Alcoa Fastening Systems 15 ASSEMBLY DRAWING Refer to Parts Lists on following pages 54 A A 21 70 22 68 69 23 67 66 65 64 63 62 71 PARTIAL SECTION AA 24 6 FIG 15...

Страница 18: ...RNING Sticker 590240 1 1 21 End Cap 127742 125862 1 22 Spacer 507323 125866 1 23 Wiper Seal 507351 1 24 Pintail Deflector 124210 n a 1 Pintail Bottle n a 123772 25 Gland Assy 125742 1 26 Gland Housing...

Страница 19: ...ng 500779 2 58 O Ring 500778 1 59 CE Sticker 590350 1 60 MAX Pressure and Flow Sticker 590351 1 61 HUCK Address Sticker 590347 1 62 Retaining Ring n a 501007 1 63 Washer n a 506628 1 64 Adapter n a 12...

Страница 20: ...eplace if necessary 5 Hydraulic fluid leaks at rear of Pull Piston 6 a Worn or damaged piston Polyseal 18 replace if necessary 6 Hydraulic fluid leaks at front of Pull Piston 6 a Worn or damaged Front...

Страница 21: ...ty period for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made TOOLING PART S AND OTHER ITEMS NOT MANUFACTURED BY HUCK HU...

Страница 22: ...33 1 30 27 9500 FAX 33 1 34 66 0600 A Global Organization Alcoa Fastening Systems AFS maintains company offices throughout the United States and Canada with subsidiary offices in many other countries...

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