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Alamo John Deere 6215, Руководство по сборке и инструкция

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© 2004 

Alamo Group Inc.

10 -5

Machete   (JD- 62, 63,6400 Asy.   Man.) 10/04

02979116 Component Box (f/ JD6020 Series Tier II Models Only):
Consist of the following Item No.

Item

Part No.

Qty

Description

1.

000859

2

Tie, Plastic

2.

00679800

1

Pig Tail Bracket

3.

00763977

1

Decal, Notice to Owner

4.

02215700

1

Hose, # 4 - 4FJX - 4 FJX - 190" Lg

5.

02725900

2

Support Plate

6.

02753400

3

Plastic Tie-On 15" Lg

7.

02775500

10

Plastic Tie-On 21" Lg

8.

02963524

1

Decal, Attention - Boom Swinging

9.

02964677

1

Decal, Boom Rest

10.

02965093

1

Decal, proper Engine Operating

11.

02965262

1

Decal, Warning - Hose Burst

12.

02966874

1

Boot, Cable Cover

13.

02969123

1

Hose, # 4 - 4FJX - 4MJ - 66" Lg w/ Yellow & White Tie

14.

02969124

1

Hose, # 4 - 4FJX - 4MJ - 66" Lg w/ Yellow Tie

15.

02971538

1

Plate, Boom Rest

16.

02974704

2

Axle Stabilizer Strap Weldment

17.

02975257A

1

Driveline Asy, 1"  X 15 Spline

18.

02976087

1

Pump Mount Plate, Machined

19.

02976705

1

Hose, # 6 - 6FJX - 6MJ - 64" Lg w/ Blue tie

20.

02976706

1

Hose, # 6 - 6FJX - 6MJ - 64" Lg w/ Blue & White Tie

21.

02976709

1

Hose, # 6 - 6FJX - 6MJ - 64" Lg w/ Orange Tie

22.

02976710

1

Hose, # 6 - 6FJX - 6MJ - 64" Lg w/ Orange & White Tie

23.

02976713

1

Hose, # 8 - 8FJX - 8FJX - 190" Lg w/ Orange tie

24.

02976714

1

Hose, # 8 - 8FJX - 8FJX - 190" Lg w/ Red Tie

25.

02976728

1

Hose, # 6 - 6FJX - 6MJ - 58" Lg w/ Red Tie

26.

02976729

1

Hose, # 6 - 6FJX - 6MJ - 58" Lg w/ Red & White Tie

27.

02976734

1

Hose, # 6 - 6FJX - 6MJ - 44" Lg w/ Green Tie

28.

02976735

1

Hose, # 6 - 6FJX - 6MJ - 44" Lg w/ Green & White Tie

29.

02978463

1

LH Front Mount Weldment

30.

02978464

1

RH Front Mount Weldment

31.

02978480

2

Spacer, Pump Plate

32.

02978499

2

Gusset, Rail Support

33.

02979113

1

RH Tank Rail Weldment

34.

02979114

1

Plate, LH Tank Rail

35.

02979117

1

Bolt Bag, JD 6020 Series Cab

36.

63118700

5

Plastic Tie Wrap, 3/16" X 7"

37.

02967827

1

Decal, Multi Hazard

38.

02979862

1

Pulley Kit, w/ Adapter & Hardware

39.

02980007

1

Installation Manual, JD 6020 Series

40.

02969418

1

Hose, # 16 - 16FJX - 16FJX - 66" Lg w/ Orange Tie

41.

02969419

1

Hose, # 16 - 16FJX - 16FJX - 66" Lg w/ Red Tie

42.

02969420

1

Hose, # 16 - 16FJX - 16FJX - 62" Lg w/ Blue Tie

43.

02979110

1

Seat Mount Kit f/ Joystick (f/ JD 6020 Series Tier II )

44.

02980927

1

RH Stack Valve End Kit f/ JD

Component Box P/N 02979116 is included in Machete Mount Kit P/N 02979115

Mount Kit  Component Identification

Содержание John Deere 6215

Страница 1: ...20 Part No 02980007 Tractors equipped with additional options special equipment tractor manufacturer modifications new tractor models or Customer alterations may prevent this Mount Kit from being prop...

Страница 2: ......

Страница 3: ...of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense WARRANTY INFORMATION Read and understand the complete War...

Страница 4: ...em 5 Equipment Application Problems 6 Tractor Problem Inquiries HOW YOU CAN HELP Make sure the call is necessary Most of the calls received may not be necessary if the Dealer Service Technician would...

Страница 5: ...12 to 4 16 Tack Welding Frame Assembly 4 17 to 4 21 Remove Frame for Final Welding 4 21 to 4 23 Section 5 Tractor S N 398796 Dec 2003 Down see page 5 1 thru 5 10 TractorStackValveIntroduction 5 2 Rem...

Страница 6: ...ctor Frame Stack valve Hoses 7 8 Left Step Counter Weight Installation 7 9 to 7 11 Section 8 Pump Tank Hose Connections to Machete Frame 8 2 to 8 3 Boom Hose Connections to Pump and Tank 8 3 Swing Cyl...

Страница 7: ...2004 Alamo Group Inc Section1 1 Machete JD 62 63 6420 Asy Man 10 04 MACHETE PRE DELIVERY INSPECTION CHECKLIST Section 1...

Страница 8: ...c Tank mounting Pins Bolts in place correctly Boom Main Pins are torqued to 170 ft lbs King Pin Retaining Nut is properly locked in place All Welds inspected toinsure proper welds and locations Hydrau...

Страница 9: ...se connections ___ Operate the boom and mower head throughout its full range of motion and check for hose s rubbing pinching or kinking ___ Make sure the Return Filter Gauge is reading in the Green af...

Страница 10: ...Machete JD 62 63 6420 Asy Man 10 04 2004 Alamo Group Inc Section 1 4 Tractor Mower Component Location For Check List 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 2...

Страница 11: ...2004 Alamo Group Inc Section 2 1 Machete JD 62 63 6420 Asy Man 10 04 Machete Wheel Weight Installation Section 2...

Страница 12: ...ting 1400 lbs 4 5JRC1490 3 Locknut Top Lock 7 8 NC Wheel 1400W WWh Note some Older Units used a All Thread Rod with Hex Nuts Lock Nuts with Flat Washer and Lock washer This was replaced with the Bolt...

Страница 13: ...ign holes if needed InstallaHexLockNuton inside Insert the other two Bolts through Weight and Wheel and start the other two Locknuts Do not tighten yet See Figure 2 5 Looking at the outside makesureth...

Страница 14: ...Machete JD 62 63 6420 Asy Man 10 04 2004 Alamo Group Inc Section 2 4 NOTES...

Страница 15: ...2004 Alamo Group Inc Section 3 1 Machete JD 62 63 6420 Asy Man 10 04 MACHETE Front Pump Drive Shaft and Hyd Tank Installation Section 3...

Страница 16: ...8 9 10 JD Tractor Front Casting 2 3 4 5 6 11 JD Tractor Frame Rails JD Tractor Crankshaft Pulley or Replacement Pulley Existing JD Bolts Washers old style only Pump Item Part No Qty Description 1 029...

Страница 17: ...H354699 down Remove Factory Pulley Adapter Spacer Old Style Machined Pulley See Figure 3 Detail B Remove the 4 bolts in the center of the Crankshaft Pulley save these Bolts and Washers to re use to in...

Страница 18: ...ning compound to avoid difficulty in removal of vibration damper Apply a light 2mm 3mm 079 118in beadofLocktite 680 TY15968 retaining compound maximum Strength C around the leading edge of the cranksh...

Страница 19: ...t connect to the Crankshaft Pulley Adapter The Tube end has a splined clamp yoke on it that connects to the Pump This Drive Shaft connects to the New Style or Old Style Pulley Adapter Note that the Un...

Страница 20: ...the Frame Rail Support Bracket Start all 4 bolts with Lockwasher before any of the 4 are tightened See Figure 12 When tightened down it will look like the picture in Figure 13 3 Install Frame Rail Sup...

Страница 21: ...ure 14 tighten them to required Torque See Bolt Torque Chart 2 Install Tube End of Driveline Pump End Slide the Tube half of driveshaft through Pump Mount Plate and Tractor Crankshaft Ac cess Hole See...

Страница 22: ...e Pump hang on the Yokeunsupported 3 Pump Driveshaft Yoke Gap Adjustment After sliding Pump Shaft into Splined Clamp Yoke the Pump and Yoke must be slid apart far enough to allow for a 1 16 to 1 8 Gap...

Страница 23: ...tarted well before you stop supporting pump The Bolts should be snugged untill pump sits level before you stop supporting it See Figure 24 Let go of the Pump it may slide back some and leave a slight...

Страница 24: ...e Valve Filter Assembly in mounted on it The Openings For Hoses are plugged and should remain Plugged untill Hoses are connected Never leave a Hose or Fitting unplugged during Assembly See Figure 28 2...

Страница 25: ...t tighten them as tank will have to move to align front Bolts Note the front Bolts that mount tank also mount Bumper Leave the Tank supported by the Hoist 4 Mounting Bumper When installing the frontbu...

Страница 26: ...Machete JD 62 63 6420 Asy Man 10 04 2004 Alamo Group Inc Section 3 12 Hydraulic Tank Assembly Instructions Figure 32 Figure 33...

Страница 27: ...2004 Alamo Group Inc Section 4 1 Machete JD 62 63 6420 Asy Man 10 04 MACHETE Frame Rail High Frame Setup Pre Assembly Installation Section 4...

Страница 28: ...ple the Pump Drive Shaft Front Rail Supports Rear Stack Valve Modifications and Joystick Assembly are assembled to Tractor before the frame rails This is because some components will be in the way of...

Страница 29: ...and RH Frame Rails from the factory Item 4 will be welded on during assembly procedures Do not weld on any components until instructed to do so then check instructions carefully because some component...

Страница 30: ...not part of the Assembly they will be bolted to the tractor and when instructed you will need to weld the Frame Rail Support to them See Figure 2 Frame Rail Pre Assembly continued Frame Rail RH Shown...

Страница 31: ...mber DO NOT Weld any components untill instructed to do so Item Part No Qty Description 1 Ref 2 Mounting Tubes Length will Vary with Mount Kit 02918600 8 Bolt 3 4 X 2 Long Not Shown 00037200 8 Locknut...

Страница 32: ...to 375 ft lbs These should be Torqued when received from the factory The Lift Cylinder will not be assembled to King Post it is shown in figure 5 for Illustration and will have to be mounted later aft...

Страница 33: ...0 1 Locknut 8 02960521 02960521 8 Hex Head Capscrew 3 4 9 00037200 00037200 8 Locknut 10 5312316 5312316 16 Washer 25 32 11 02968841 02968841 1 Lift Cylinder Asy 12 00725746 00725746 1 Decal Spanish T...

Страница 34: ...me that will have to be removed before this can be mounted DO NOT remove these 4 bolts from both sides LH RH of the Tractor at the same time Remove the 4 from one side or the other install the 4 retai...

Страница 35: ...hten them the Bolts are only installed to prevent the Pad from moving side to side 5 Locate RH and LH Frame Rail There aretwodifferentframerails RHandLH Start with either one you want for illustration...

Страница 36: ...of Tractor The RH Side has Longer Bolts thantheLHSidedoes ThisisbecausetheAxle MountedBoomRestwillalsomounthereusing some of the same Bolts For now use shorter Bolts to hold Frame Rail up to Axle whi...

Страница 37: ...18 This should be this way on the RH and LH side DO NOT Weld Gusset to Stabilizer yet this will be done later Secure the Stabilizer kit to the Frame Rails with C Clamps on both LH and RH See Figure 1...

Страница 38: ...Sub Assembly bolted to the High Frame it will require you to adjust the length of the lifting chain and lifting point to balance the load See Figure 22 and lift High frame level High frame must be le...

Страница 39: ...katistheHorizontaltubeoftheHigh frame should be parallel up and down with the Frame Rail Tube as shown on next page See Figure 29 5 Check High Frame for Level Check the two Magnetic Levels that you in...

Страница 40: ...6789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 12345...

Страница 41: ...h Frame Frame Rail to Rear Axle 1 5 2 2A Cut one end off 6 3 4 4 3 8 2A Figure 31 9 Install Mounting Tubes and Rear Angle Mount Loosely bolt the Rear Angle Mount on one end of each Mounting Tube SeeFi...

Страница 42: ...123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 12345678 12345678 1...

Страница 43: ...me rails to Frame Rail Stiffener TackWeldtheframeStiffenerBrack ets to the Frame Rails but be sure you DO NOT tack Weld the Stabilizer Gusset at this time See Figure 38 The reason for not welding the...

Страница 44: ...is on which side The Mounting Tubes are the same on either end See Figure 31 Item 1 B There will be 8 Bar Mounting Straps Part 02966639 these straps are the same but later in the assembly process 4 wi...

Страница 45: ...123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789 123456789...

Страница 46: ...are in line If not in line the Bolt cannot be installed Measure the distance from the Angle Mount ing to the Mounting Bar that you have welded to the mounting Tube See Figure 43 Transfer that measure...

Страница 47: ...o with High frame mounted on Frame rails This is also recommended so Assemblies can be turned while welding to get maximum quality welds 2 Welding Mounting Tubes all the way around The Mounting Tubes...

Страница 48: ...unt to the Frame Rail on the Sides running parallel to the Frame Rail Not across Frame Rail See Figure 52 58 Weld the Rear Angle Mount to Frame rail the same as the front See Figure 53 4 Bar Mounting...

Страница 49: ...See Figure 56 Note that any Step Type Counter Weight must clear the Left Rear Tire NOTE This step may vary from tractor to tractor if larger than normal Tires have been installed 7 The Pig Tail Brack...

Страница 50: ...Machete JD 62 63 6420 Asy Man 10 04 2004 Alamo Group Inc Section 4 24 NOTES...

Страница 51: ...ACHETE Tractor Stack Valve Modification Hose Installation NOTICE Page 5 1 Through 5 10 For Tractors with S N 398796 Dec 2003 Down Page 5 11 Through 5 20 For Tractors with S N 398797 Jan 2004 Up You Mu...

Страница 52: ...not done correctly There are some things that must be done 1 The area around the Stack Valve must be Clean No dirt Paint chips or anything that would contaminate the hydraulic system can not be prese...

Страница 53: ...s This is very critical do not loosen or remove any Bolts or Nuts till this has been done Stack Valve must stay clamped together the complete time this replacement is being done See Figure 2 3 Un Bolt...

Страница 54: ...that has a plastic removable Plug in the center of it If you were to remove the plastic plug you would see a slotted screw in the hole this is the adjusting screw For the current Machete application t...

Страница 55: ...d OffAdjustmentPlugupandtheLoadSensePort Elbow in the down position See Figure 11 Using the same three nuts that retained the original End Plate bolt the new one on When tightening the Nuts do it in a...

Страница 56: ...plastic Plugs in them See Figure 13 Remove the Plastic plugs and using an Allen Wrench remove the Allen Head Plugs one at a time See Figure 14 3 Install Straight Adapters The Plugs will bereplacedwith...

Страница 57: ...ust under RH Door See Figure 21 Here they come out and are run along Tractor RH Frame Rail to the Front of Tractor See Figure 22 The Hoses will lay behind RH front Rail support See Figure 10 Do not ti...

Страница 58: ...Tractor to the T Port of Control valve See Figure 26 C The Load Sense Hose runs from the Tractor Stack Valve to the Lower LH side of the Control Valve See Figure 26 This will be an Elbow fitting comin...

Страница 59: ...yFilter ThisFiltermounted on Tank 8 Hose w Red Plas tic Tie 190 Long B Hoses Connect to Base End 12345 12345 12345 12345 12 12 12 123 123 123 123 12345 12345 12345 12345 12345 12 12 123 123 123 123 12...

Страница 60: ...1 2 450 38 Straight Threads do not always seal better when higher torque is used Too much torque causes distortion and may lead to leakage DO NOT over torque fittings and DO NOT allow any contami nan...

Страница 61: ...Section 5 MACHETE Tractor Stack Valve Modification Hose Installation NOTICE Page 5 1 Through 5 10 For Tractors with S N 398796 Dec 2003 Down Page 5 11 Through 5 20 For Tractors with S N 398797 Jan 200...

Страница 62: ...lete 1 a r O Ring 2 02980925 a r Disk 3 02980924 1 Spacer Block RH End w items 1 4 5 6 7 8 9 4 1 Screw 5 1 O Ring 6 1 O Ring 7 1 Drain Plug 8 2 Drain Plug 9 2 O Ring 10 1 Spacer Block RH End w items 1...

Страница 63: ...cement Spacer Block has a metal disc that must be in place 3 All Hoses and fitting must be clean before installing any Hoses or fittings clean them with clean filtered compressed air Watch for any met...

Страница 64: ...are located on the Stack valve spacer in the rear of the Tractor The Pressure and Return Ports will have Plugs in them See Figure 28 Remove the plugs and using an Allen Wrench remove the Allen Head P...

Страница 65: ...1 Pressure Hose to Control Valve 8 Hose w Red Tie 5 1 Return Hose from Control Valve 8 hose w Orange Tie 6 02980923 1 Adapter Hyd 4 MJIC 14 Metric Straight 02962022 1 Adapter Hyd Elbow 4MJ 4 FJX 90 De...

Страница 66: ...This is a 4 Hose that is 190 Long hose part 02215700 Run the hose through under Cab with the Pressure and Return Hoses This hose will come out and run along with them to the front 36 37 Do not tie hos...

Страница 67: ...tied to the Tractor frame rail later in the As sembly process See Fig ure 40 41 Figure 38 Supply P Hose from Tractor Stack Valve Red Tie To Valve P Figure 39 NOTE Cylinder Ports Ports A and B will use...

Страница 68: ...Valve Stack Connections Change End Plate Summary The original JD Factory LH Valve End Plate See Figure 2 on the rear of the Tractor Hydraulic Valve Stack Outlet will have to be changed The New LH Val...

Страница 69: ...hose X 190 Long hose 02215700 This Hose connects to the rear of the Tractor See Figure 2 This Hose cannot be connected till Stack Valve has been modified with New LH End Plate Hose End Fitting Torque...

Страница 70: ...Machete JD 62 63 6420 Asy Man 10 04 2004 Alamo Group Inc Section 5 20 NOTES...

Страница 71: ...2004 Alamo Group Inc Section 6 1 Machete JD 62 63 6420 Asy Man 10 04 MACHETE Joystick Wire Harness Installation Section 6...

Страница 72: ...asher 3 8 2 00012101 2 Lockwasher 3 8 3 00011400 2 Bolt 3 8 NC X 1 4 00750940 3 Locknut 5 16 Toplock 5 00023500 3 Flatwasher 5 16 6 10119000 3 Bolt 5 16 NC X 1 7 02978806 1 Bracket Seat Mounted Joysti...

Страница 73: ...tom Seat or for some reason these three holes have to be drilled use caution not to drill them in to where the bolts will interfere with the Tractor Seat Slide Adjustment Rail 3 Bolt Mounting Bracket...

Страница 74: ...Ignition Switch But they can be connected as ex plained below If connected as shown below Wires must be traced to find the correct wires 2 Preparing Tractor Floor Mat First thing to do is remove the B...

Страница 75: ...e pulled up through the floor See Figure 10 it will be required to cut a hole in this plug for the Wire harness to run through 6 Insert it Wire harness through Floor Plug tillthe4wiresthatarenotinthew...

Страница 76: ...onto the Joystick Plug this will be hand tightened FIGURE 14 FIGURE 15 FIGURE 13 Battery B r o w n W i r e o f H a r n e s s Cut Tractor Starter Wire to Starter Sole noid and reroute through Joystick...

Страница 77: ...Important Boom Rest 02963524 Attention Boom Swing 02965093 Proper Engine Operating 02965262 Warning Hose Burst 02967827 Multi Hazard 3 Multi Hazard Danger Decal This is installed on the Left Side Win...

Страница 78: ...l Support The wire harness runs behind the front rail support on the RH side along side the hoses from the rear Tractor Stack valve See Fig ure 20 Do not tie any hoses or wire harness at this time Run...

Страница 79: ...utinthe Ordertheyaretobeinstalledstartingatthebottom terminal 7 TerminalConnections Makesurethateach terminal Plug on Valve has had the Gasket in stalledonit thenInstallSwingTerminalandtighten Plug Re...

Страница 80: ...not to make Wire Harness tight Do Not tie wire har ness or hoses to Tractor Frame Rails Yet Tying Wire Harness and Hose up out of way will be done later The Wiring Schematic is shown in this book as...

Страница 81: ...Rocker Switch Dbl Trigger Switches 1 2 3 4 5 6 7 8 10 AMP Grnd X Output Acc Ign Start Pwr Org Blk K Y Output Brn Blk C Negatve Grey Blk J D Z Output Positive B Wht Blk Wht Red Danfoss Command Circuit...

Страница 82: ...TILT DOOR Piston Pump Solenoid Soleniod Lock Valve Start Solenoid Loop T H 1 2 3 Grnd X N A 1 2 3 Grnd 1 2 3 Grnd 1 2 3 Grnd 1 2 3 Grnd P S H R R W M K V F C U L J 12V Grnd D B FIGURE 8 Blk Red Blk B...

Страница 83: ...2004 Alamo Group Inc Section 7 1 Machete JD 62 63 6420 Asy Man 10 04 MACHETE Frame Rail CWT Final Installation Section 7...

Страница 84: ...hem yet because the frame rails will have to be moved around to align all the Bolt Holes See Figure 56 The RH rear Frame Rail Mounting will need the Bolts removed to install the Axle Mounted Boom Rest...

Страница 85: ...d one to align the Bolt holes on the bottom to start them into the Axle Housing See Figure 5 6 7 When the Bolts are installed into the Frame Rail Boom Rest Plates and snugged up to Axle housing instal...

Страница 86: ...See Figure 12 this way only the Head of the Bolt is lower than the Crossmember Snug the Bolts do not tighten them yet 7 Weld Stabilizer Gusset to Rail Stiffener Weldment Weld the Gusset to the Stabili...

Страница 87: ...The welded on Mounting tubes will slidedownintotheAnglemountsthatareweldedto the Frame rails See Figure 15 16 Both sides must go down evenly 4 AligningMountingHoles TheHolesintheAngle Mountsweldedtot...

Страница 88: ...are the ones that were cut and welded to the tubes just put the Bolt through these See Figure 20 Snug the Bolt in using the Lock Nuts The Front Bar Mounting Strap will have a strap on the Bottom and...

Страница 89: ...See Figure 23 C Frame Rails to Rear Axles The Rear of the frame rails bolt up to the Bottom of the Tractor Axle Housing There is also an Axle Strap on each side which has long bolts through them from...

Страница 90: ...01234 1234567890123456789012345678901212345678901234 1234567890123456789012345678901212345678901234 1234567890123456789012345678901212345678901234 1234567890123456789012345678901212345678901234 123456...

Страница 91: ...have been installed See Figure 31 Use a Framing Square to align the CWT with the High frame See Figure 32 Figure 31 Front Counter Weight Mounting Bolt Counter Weight LH Frame Rail Figure 30 12 12 12 1...

Страница 92: ...lamp the Bracket to the High frame on the LH outer side See Figure 34 4 Weld Counter Weight Bracket and Support Rod Weld the Support Rod Bracket to the High Frame weld up each side and over the top Se...

Страница 93: ...t Mounting Bracket welded to the High frame the Support Rod welded to the Counter Weight Touch up the Paint where these were welded Tighten the two long Allen Head bolts that hold the Counter Weight t...

Страница 94: ...Machete JD 62 63 6420 Asy Man 10 04 2004 Alamo Group Inc Section 7 12 NOTES...

Страница 95: ...2004 Alamo Group Inc Section 8 1 Machete JD 62 63 6420 Asy Man 10 04 Hose Tractor Stack Valve Modification Installation Hose Fitting Specifications Section 8...

Страница 96: ...lastic caps back on the Elbows till Hose is connected to it See Figure 3 2 Pump Pressure and Return Hoses Locate the three 16 1 hoses These hoses will have plastic Ties on them at the fittings 1 st 16...

Страница 97: ...se must be run here before connecting them to Pump and tank See Figure 10 These are the pressure and return hoses The fitting on the Tank will have plastic ties on them that match the Plastic ties on...

Страница 98: ...acksidegoingtowardthefront If it is installed the wrong way you will not be able to bolt the Pin down See Figure 12 13 When BoltingtheLiftCylinderretainingPinintheremustbe aWasherandaBushingontheBolt...

Страница 99: ...Hose must be run where they will not interfere with Boom Movement or be hooked on something during use Start with the Swing Cylinder and Connect the Hoses as you go up connect and tighten a Left hose...

Страница 100: ...r See Figure 1 2 Hose for Tank Return T Marked on Valve Qty of one 8 hose X 190 Long hose 02976713 with Orange Tie This connects to the rear of the Tractor See Figure 1 3 Hose for Load Sense Note Mark...

Страница 101: ...ium 6 Dipper Cylinder Rod End Blue B Large 16 Case Drain for Motor To Tank Blue White Stripe B W Medium 6 Dipper Cylinder Butt End Red R Medium 6 Tilt Cylinder Rod End Red R Large 16 Pressure Flow Pum...

Страница 102: ...4 5 1000 psi 12 Seconds B 2 Lift Up 6 5 2000 psi 0 070 11 Seconds A 3 Dipper Out 4 0 2300 psi 0 063 10 Seconds B 3 Dipper In 5 5 1000 psi 10 Seconds A 4 Tilt Up 4 0 System 0 050 6 0 Seconds B 4 Tilt...

Страница 103: ...2004 Alamo Group Inc Section 9 1 Machete JD 62 63 6420 Asy Man 10 04 Boom Installation Head Installation Fill Oil Tank Section 9...

Страница 104: ...ist raise the Boom Arm 1 and lower onto the King Post 2 Align the Boom Arm and King Post with the Lift Hinge Point Insert Main Pin Bolt 3 into Boom Weldment and Turning Arm Attach Lockwasher 4 Washer...

Страница 105: ...eady connected to Boom See Figure 1 6 they will have the Same Color Plastic Ties as the Hoses that run from the Plate on frame to the Tank and Pump See Figure 7 Connect these hose to the Bulkhead Fitt...

Страница 106: ...ocation of each connection is All the hose connections should be done now 10 InstallfrontPumpCover Installfrontpump cover which is hinged and held down with rubber strap which will need to be installe...

Страница 107: ...rom the Boom the Machete Heads Door Cylinder Each of these are color coded for ease of identification Do Not cross any hose connections check them RED Pressure Supply to Motor Orange Motor Return back...

Страница 108: ...olenoid nut onto the stem making sure NOT TO OVERTIGHTEN torque to 5 ft lb 60 lb in 3 Remove the wire harness connection from A and attach to B See Figure 13 detail B Whenever the TimberCat is install...

Страница 109: ...er 2 to case drain port Then fasten hose 8 to elbow 1 and attach to straight adapter 2 LEAVE LOOSE Hose must be connected at Angles shown to clear See Figure 15 Timbercat Solenoid Valve to Pump Assemb...

Страница 110: ...ormal operating speed 540 PTO RPM Adjust the Servo Set Screw to achieve 40 to 50 cycles a minute 10 to 13 cycles per 15 seconds DO NOT adjust speed any faster premature failure will occur 8 TIMBER CAT...

Страница 111: ...pen barrel may contain high levels of contamination Transfer the new oil into the hydraulic tank by using a hydraulic filter pump unit equipped with a properly operating 10 mi cron filter This will in...

Страница 112: ...Machete JD 62 63 6420 Asy Man 10 04 2004 Alamo Group Inc Section 9 10 NOTES...

Страница 113: ...2004 Alamo Group Inc 10 1 Machete JD 62 63 6400 Asy Man 10 04 MACHETE Mount Kit Components Identification Section 10...

Страница 114: ...seat mounted joystick kit 02979110 Likewise the JD6020 series mount kit can be used on the JD6015 series tractors by ordering seat mounted joystick kit 02978157 and one each of hydraulic fittings 0150...

Страница 115: ...63 6400 Asy Man 10 04 Mount Kit Component Identification Figure 1 Right Side View Figure 2 Left Side View Figure 3 New Style Stack Valve Figure 4 Old Style Stack Valve Figure 5 New Style Stack Valve w...

Страница 116: ...ries 6 02978468 1 LH Frame Weldment 7 02978469 1 RH Frame Weldment 8 02979116 1 Component Box JD6020 Tier II Series w Cab These Eight items are included in Machete Mount Kit P N 02979115 02980647 Mach...

Страница 117: ...6 6FJX 6MJ 64 Lg w Orange Tie 22 02976710 1 Hose 6 6FJX 6MJ 64 Lg w Orange White Tie 23 02976713 1 Hose 8 8FJX 8FJX 190 Lg w Orange tie 24 02976714 1 Hose 8 8FJX 8FJX 190 Lg w Red Tie 25 02976728 1 H...

Страница 118: ...Hose 6 6FJX 6MJ 64 Lg w Orange Tie 22 02976710 1 Hose 6 6FJX 6MJ 64 Lg w Orange White Tie 23 02976713 1 Hose 8 8FJX 8FJX 190 Lg w Orange tie 24 02976714 1 Hose 8 8FJX 8FJX 190 Lg w Red Tie 25 02976728...

Страница 119: ...Hex Head 1 NC X 12 PL Gr 8 14 02966556 2 Bolt Hex Head 1 NC X 11 PL Gr 8 15 02971097 8 Bolt Hex Head M20 P2 5 X 90 mm PL Gr 10 9 16 02971158 28 Lockwasher 20 mm 17 02975669 8 Bolt Hex Head M20 P2 5 X...

Страница 120: ...0 Tier II Series 1 00011100 2 Flatwasher Std 3 8 2 00011400 2 Bolt Hex head 3 8 NC X 1 PL Gr 5 3 00012101 2 Lockwasher 3 8 PL 4 00023500 3 Flatwasher 5 16 PL 5 00750940 3 Locknut Toplock 5 16 NC PLB 6...

Страница 121: ...ve End 4 02980925 1 Disk Control Dime Valve 5 00780926 3 Stud M10 P1 0 X 120 mm PL Gr 10 9 6 02980928 3 Nut Hex M10 P1 0 PL 7 02761100 2 Adapter Hyd Elbow 8MJ 8FJX 90 Deg 8 02962022 1 Adapter Hyd Elbo...

Страница 122: ...ge Item Part No Qty Description 1 02978463 1 Front Mount Weldment LH 02978464 1 Front Mount Weldment RH Not Shown 2 02975669 8 Bolt Hex Head M20 P2 5 X 60 mm PL10 9 4 ea side 3 02971158 12 Lockwasher...

Страница 123: ...me rail rear plates If stabilizer need to be modified to remount them it will be customers responsibility Item Part No Qty Description 1 02978468 1 Frame Rail Weldment LH Shown 02978469 1 Frame Rail W...

Страница 124: ...factory Item Part No Qty Description 02970118 Frame rail Stiffener Kit 1 02978469 1 Frame Rail RH Shown 02978468 1 Frame Rail LH Not Shown 2 02970086 1 Crossmember Tube 3 02980513 4 Bolt 1 8NC X 4 1 4...

Страница 125: ...ounting Tube 02918600 8 Bolt 3 4 X 2 Long Not Shown 00037200 8 Locknut 3 4 Toplock Not Shown 2 02966639 8 Bar Mounting Strap 2A a r Bar Mounting Strap cut item 2 3 00037200 8 Locknut 3 4 Toplock 4 029...

Страница 126: ...Kit Component Identification Item Part No Qty Description 1 02956765 4 Bolt Hex Head 1 2 NC X 4 1 2 2 02966153 1 Boom Rest Weldment 3 00002700 8 Flatwasher 1 2 4 02971538 1 Boom Rest Mount Plate 5 000...

Страница 127: ......

Страница 128: ...Machete JD 62 63 6420 Asy Man 10 04 2004 Alamo Group Inc Machete Assembly Manual John Deere 6215 6320 6415 6420 2003 Edition P N 02980007...

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