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MAINTENANCE INSTRUCTIONS

Your DeckMaster monitor and nozzle should be inspected prior to and after each use to ensure it is in good operating 
condition. Periodically, an unanticipated incident occurs where the unit is misused in a manner that is inconsistent with 
standard operating practices. A partial list of potential misuses includes:
• Operating above the maximum rated pressure or flow.
• Prolonged exposure to temperatures above 130°F, or below -25°F.
• Operating in a corrosive environment.
• Having the DeckMaster nozzle hit a fixed object during operation or transportation.
• Any other misuse that might be unique to your specific environment.

Also, there are many “tell tale” signs that indicate repair is in order, such as:
• Controls that are either inoperable or difficult to operate.
• Excessive wear
• Poor discharge performance
• Water leaks.

If any of the above situations are encountered, the DeckMaster monitor should be taken out of service, repaired, and 
tested by a qualified technician before placing back in service.

Greasing of the elevation and rotation joints is not required under normal operating conditions.  Check the motor 
operating current periodically to confirm the current is within the Normal Operating Current ranges listed under Product 
Ratings.  If the current has risen above the normal range, it may be necessary to add additional grease to the joint or to 
overhaul the joint to clean and replace the grease.  See Table 1 and Table 2 below for grease volumes.

Periodically inspect the condition of the grease in the elevation and rotation joints.  See the tables below for 
recommendations regarding the condition of the grease.

Do not apply grease more frequently than 1 time per month.

Standard recommended grease is Lubriplate Low Temp.  This is an anhydrous calcium, NLGI 1.5 grade lubricant.  The 
color is white.

For extreme or harsh environments or for continuous duty usage applications, Mobilith SHC460 grease is recommended.  
This is a synthetic hydrocarbon lithium complex soap thickener, NLGI 1.5 grade lubricant.  DIN 51825: KPHC1-
2N-40.  The color is red.

Use of any grease with an NLGI rating higher than 1.5 is not recommended.  This may result in excessive operating 
currents/stalled motors.  

Grease Condition Evaluation (Standard Lubriplate Low Temp grease):

Color:

Action:

White

None

Gray

Add grease to the joint according to Table 1 be-low

Black

Component needs overhaul.  Clean and remove old 

grease.  Reapply grease to ball races and gears prior 

to re-assembly according to Table 2 below.

Grease Condition Evaluation (Optional Grease: Mobilith SHC460):

Color (Standard Lubriplate Low Temp grease):

Action:

Red

None

Reddish Brown

Add grease to the joint according to Table 1 be-low

Black

Component needs overhaul.  Clean and remove old 

grease.  Reapply grease to ball races and gears prior 

to re-assembly according to Table 2 below.

Table 1: Adding Grease to an Assembled Monitor

Joint:

Grease volume:

Rotation

1.0 oz. (29mL)

Elevation

0.25 oz. (7.4mL)

Содержание DECKMASTER 3440

Страница 1: ...CONFIGURATION WITH POTENTIOMETERS U2 LOGIC BOX INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS The following is intended to provide the basic instructions for installation operation and maintenance Read and understand these operation instructions before use ...

Страница 2: ...ation which if not avoided WILL result in death or serious injury Indicates a hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury Addresses practice not related to personal injury Product Warnings Cautions and Notices Use only for firefighting by trained operators Ch...

Страница 3: ...o the Stow position after use If not equipped with an automatic drain valve drain the monitor after use to prevent freeze damage The monitor nozzle logic box control box tether controller and field adjustable stops are made for optimal performance Do not alter in any manner The monitor was designed for use with the 5177Akromatic 1577 SaberMaster or 2499 Stack Tip nozzles Use of any other nozzle co...

Страница 4: ...5 16 16 5 8 14 11 32 4 7 16 18 25 32 19 5 32 17 1 32 27 23 32 4 7 16 5 5 16 11 9 32 16 5 8 18 25 32 23 9 32 DECKMASTER WITH 5177 AKROMATIC NOZZLE 45 225 DEPLOYED LEFT SIDE VIEW DEPLOYED TOP VIEW 170 170 STOWED TOP VIEW NOZZLE AT 90 STOWED LEFT SIDE VIEW NOZZLE AT 90 STOWED TOP VIEW NOZZLE AT 0 ...

Страница 5: ...5 8 4 7 16 18 27 32 18 11 32 19 1 4 11 9 32 14 3 8 4 7 16 29 1 32 24 9 16 18 25 32 5 5 16 16 5 8 11 9 32 DECKMASTER WITH 1578 SABERMASTER NOZZLE 45 225 DEPLOYED LEFT SIDE VIEW DEPLOYED TOP VIEW 170 170 STOWED TOP VIEW NOZZLE AT 90 STOWED LEFT SIDE VIEW NOZZLE AT 90 STOWED TOP VIEW NOZZLE AT 0 ...

Страница 6: ...at the final torque Rotational Hard Stops The stainless steel rotational hard stops set the boundaries for the area that the monitor is allowed to travel left counterclockwise and right clockwise The stop in the lower row controls the left CWW travel and the stop in the upper row controls the right CW travel Refer to figure 3 for the locations of the upper row and the lower row as well as points 1...

Страница 7: ...Page 7 FIGURE 4 Boundary Areas Set by Rotational Hard Stops ...

Страница 8: ... Vehicle Battery 12 24 VDC Red 12 AWG 2 Power In Vehicle Battery Black 12 AWG 3 Power In Auxiliary Battery 12 24 VDC Optional Green 12 AWG 4 Power In Auxiliary Battery Optional Black 12 AWG 5 Output H Bridge 5A Red 16 AWG 6 Output H Bridge 5B Black 16 AWG 7 Output Logic 1 Panel LED Brown 16 AWG 8 Output Logic 2 Discharge Red 16 AWG 9 Output Logic 3 Orange 16 AWG 10 Output Bi stable Relay Common Ye...

Страница 9: ...rn Motor Fog N Blue Black Output Swing Arm Motor Deploy P Black White Output Swing Arm Motor Stow Table 2 Monitor Harness Connections 3440 DeckMaster with UII control Initial setup The following functions can be configured in the setup mode Monitor Orientation sideways or inverted mounting Restore Factory Defaults Obstacle Avoidance Electric Riser Disable Enable Stow and Deploy Positions To enter ...

Страница 10: ...etup 0 1 One slow blink Programming Order See Notes Right Soft Limit 1 1 NOTE 2 Left Soft Limit 1 2 NOTE 2 Up Soft Limit 1 3 NOTE 2 Down Soft Limit 1 4 NOTE 2 Stow 1 5 NOTE 4 Deploy 1 6 NOTE 4 Monitor Orientation 1 7 Zero Position Sensors 1 8 NOTE 1 Restore Factory defaults 1 9 Obstacle avoidance Disable 2 1 Obstacle Avoidance Manual Operation 2 2 NOTE 3 Obstacle Avoidance Auto Operation 2 3 NOTE ...

Страница 11: ... it by pressing either the Stream or Fog switches If you use the Stream switch the nozzle will go to the stream position during stow If you use the Fog switch the nozzle will go to the fog position during stow 7 Once the position has been saved the LED on the control panel will go back to blinking once every three seconds From this point you can reset the UII logic box by momentarily pressing the ...

Страница 12: ...troller until the desired position is reached 9 To change the nozzle pattern toward the straight stream or fog position 10 Press the proper toggle switch toward STRAIGHT or FOG respectively as labeled on the controller until the desired nozzle position is reached B MANUAL OVERRIDE CONTROLS The manual override control is to be used only when the power to the monitor is off A single override crank w...

Страница 13: ...o overhaul the joint to clean and replace the grease See Table 1 and Table 2 below for grease volumes Periodically inspect the condition of the grease in the elevation and rotation joints See the tables below for recommendations regarding the condition of the grease Do not apply grease more frequently than 1 time per month Standard recommended grease is Lubriplate Low Temp This is an anhydrous cal...

Страница 14: ...y revised 05 18 ISO 9001 REGISTERED COMPANY ERROR CODES Error Codes consist of a two part blink code The first digit can be 1 2 or 3 short blinks followed by another set of short blinks 1 9 On the last blink of the second digit the LED remains on so it appears to be a long blink then the code repeats itself For example error code 1 1 appears visually as a short blink short pause with LED off then ...

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