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Subject to change without notice  |  83059200dUK – Translation of the original operating manual |  ait-deutschland GmbH

Flushing, filling and venting

 

the system

8.1  Heating water quality

 NOTE

 

Detailed information is also provided in VDI 

Guideline 2035 “Vermeidung von Schäden 

in Warmwasserheizanlagen” (Avoiding 

damage to hot water heating systems)

 

Required pH value: 8.2 … 10

 

For aluminium materials: 

 

pH value: 8.2 … 8.5

 

Fill the system with deionised heating water 

(VE water) or with water corresponding to VDI 

2035 only (low-salt operation of the system).

Advantages of low-salt operation:

 

Low corrosion-promoting properties

 

No formation of mineral scale

 

Ideal for closed heating circuits

 

● Ideal pH value due to self-alkalisation after filling 

the system

 

If necessary, simple alkalisation to pH value 8.2 

by adding chemicals

8.2 

Flush and fill the heating and 

domestic hot water charging 

circuit

 

Outlet pipe of the safety valve is connected.

 

Ensure that the set pressure of the safety valve is 

not exceeded.

 NOTE

The venting program on the controller can 

also  be  used  to  support  the  flushing  and 

venting process. It is possible to control 

individual recirculating pumps and even 

the changeover valve through the venting 

programme. As a result it is not necessary to 

remove the valve motor.

1.  Pull the U-clip 

(2) of the switching valve 

(accessory) off the base of the valve motor (1).

2. 

Pull  the  valve  motor  carefully  off  the  3-way 

switching valve (3).

3.  Turn the spindle of the 3-way switching valve so 

that the rounded side of the spindle points in the 

direction of marking A of the connections of the 

3-way switching valve.

A
B

4.  Flush the domestic hot water charging circuit for 

approx. 1 minute.

5.  Turn the spindle so that the rounded side of the 

spindle points in the direction of marking B of the 

connections of the 3-way switching  valve.

6.  Flush heating circuit thoroughly, until no more air 

is discharged.

7.  Position the valve motor (1) on the 3-way switching 

valve (3).

8.  Insert the U-clip  (2) into the base of the valve 

motor.

Содержание HDV 12-3

Страница 1: ...UK 83059200dUK Translation of the original operating manual Operating Manual Hydraulic module Accessory for heat pumps...

Страница 2: ...5 5 Expansion vessel 9 6 Electrical installation 10 7 Installing the control panel 12 8 Flushing filling and venting the system 13 8 1 Heating water quality 13 8 2 Flush and fill the heating and domes...

Страница 3: ...al hydraulic integration Operating manual of the heating and heat pump controller Brief description of the heat pump controller Operating manual of the expansion board accessories Log book Heat pump m...

Страница 4: ...re working Only allow qualified personnel with electrical training to carry out work on the electrical and electronic systems Allow qualified skilled personnel only to do any other work on the system...

Страница 5: ...hangers will be damaged Fill the system exclusively with deionised heating water VE water or VDI 2035 water 3 Operation and maintenance NOTE The unit is operated via the control panel of the heating a...

Страница 6: ...5 Nuts M10 washers 3 each 6 Plugs for wall mounting 3 1 Inspect the delivery for outwardly visible signs of damage 2 Inspect the scope of supply for completeness Any defects or incorrect deliveries mu...

Страница 7: ...9 1 3 H D V 12 3 1 Heating circuit filling and drain valve 2 Supply outlet 3 Supply sensor 4 Heating circuit recirculating pump energy efficient circulation pump 5 Expansion vessel 6 Control voltage...

Страница 8: ...schild siehe Typenschild Transport with a pallet truck Transport the device to the installation location while it is still packaged Transport with handcart 1 Load the hydraulic module with the undersi...

Страница 9: ...In doing so always that the connection pipework between the heat pump and hydraulic module are also taken into account 9 9 The free pressing of the recirculating pump produces at least the minimum th...

Страница 10: ...and bus cables from the hydraulic module to the plug in points on the heat pump NOTE For dual output controlled heat pumps the lines 8 m are already connected to the heat pump 2 Couple the connectors...

Страница 11: ...Control voltage 8 Load Compressor 9 Sub distribution Terminal diagram for the respective model from page 23 NOTE The control panel of the heating and heat pump controller can be connected to a comput...

Страница 12: ...for HV 12 3 1 There are 4 hooks at the rear of the control panel which are used to hook the control panel onto the switchgear compartment panel 2 Press the hooked in control panel downwards until it l...

Страница 13: ...he safety valve is connected Ensure that the set pressure of the safety valve is not exceeded NOTE The venting program on the controller can also be used to support the flushing and venting process It...

Страница 14: ...ed 1 Return domestic hot water 2 Return hot water 3 Supply hot water domestic hot water 4 Filling stop cock 5 Heat pump 6 Drain Switching valve operating manual Example for integration of storage tank...

Страница 15: ...12 Faults Read out the cause of the fault via the diagnostics program of the heating and heat pump controller Contact the local partner of the manufacturer or the factory s customer service Have the...

Страница 16: ...protected against being switched back on again Separate components by their materials 13 2 Disposal and recycling Recycle or ensure proper disposal of unit components and packaging materials in accor...

Страница 17: ...for heat pump 1 phase A 1 N PE 230V 50Hz B16 1 N PE 230V 50Hz B16 Voltage code all pole fuse protection for heat pump 3 phases A 3 N PE 400V 50Hz B16 Voltage code Control voltage fuse protection A 1 N...

Страница 18: ...protection for heat pump 1 phase A 1 N PE 230V 50Hz B16 1 N PE 230V 50Hz B16 Voltage code all pole fuse protection for heat pump 3 phases A Voltage code Control voltage fuse protection A 1 N PE 230V...

Страница 19: ...8 0 9 0 0 0 5 1 0 1 5 2 0 2 5 3 0 pmax bar pmax p m3 h Bezeichnung Datei 823282 Freie Pressung HV 9 1_3 nd M Ersteller Datum PEP 013 2016 D ring 17 07 2017 823282 Seite 1 1 Zeichnungsnummer Legende V...

Страница 20: ...9396a Technische nderungen vorbehalten Alle Ma e in mm A Vorderansicht D Seitenansicht von rechts A D Das Hydraulikmodul wird im Heizungsvorlauf installiert 4 3 2 1 A B C D E F 4 3 2 1 Schutzvermerk I...

Страница 21: ...in mm A Vorderansicht D Seitenansicht von rechts Das Hydraulikmodul wird im Heizungsvorlauf installiert A D Technische nderungen vorbehalten 4 3 2 1 A B C D E F 4 3 2 1 Schutzvermerk ISO 16016 beacht...

Страница 22: ...Ma stab 1 50 Datum Name Erstellt Gepr Norm 26 5 2011 Aepfelbach 10 6 2011 Aepfelbach toleranz Allgemein DIN ISO 2768 c Oberfl chen ArtikelNr 600 200 170 1455 FS PS OKF 500 885 FS Legende 819488 Alle M...

Страница 23: ...pump Pump for mixing circuit 1 Energy supplier contact closed on release bridge if no blocking interval Energy supplier contact closed on release bridge if no blocking interval External sensor Access...

Страница 24: ...p for mixing circuit 1 Energy supplier contact closed on release bridge if no blocking interval Energy supplier contact closed on release bridge if no blocking interval External sensor Accessories Pro...

Страница 25: ...pply additional heating output Terminal strip in the switch box N PE distribution for external 230V devices Power supply WP 831222 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 1 1 3 4 5 6 7...

Страница 26: ...h box power supply additional heating output Terminal strip in the switch box N PE distribution for external 230V devices Power supply WP 831223 1 2 3 4 5 6 7 8 A B C D E F A B C D E F Blatt Bl 1 1 AI...

Страница 27: ...power supply additional heating output Terminal strip in the switch box N PE distribution for external 230V devices Power supply WP 831221 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 1 1 3...

Страница 28: ...nector input Unit connection Power supply WP connector MOD Bus Additional heating output connector input 817443a X8 3 N PE 400V 50Hz X100 3 N PE 400V 50Hz K10 X200 X10 X20 X6 X11 K11 1 2 3 4 5 6 7 8 A...

Страница 29: ...istor Resistor Safety temperature limiter additional heating Power supply controller 230V Additional heating output connector input 817443a X4 EVU 4 64kOhm X3 2 HMD6 10 0kOhm HMD9 11 0kOhm Q5 X3 1 X40...

Страница 30: ...or input Unit connection Power supply WP connector LIN Bus Additional heating output connector input 817445b X8 3 N PE 400V 50Hz X100 1 N PE 230V 50Hz K10 X10 X20 X6 X11 X200 K11 1 2 3 4 5 6 7 8 A B C...

Страница 31: ...dditional heating Power supply controller 230V Control connector Additional heating output connector input 817445b X4 EVU X3 2 HMD6LWD 10 5kOhm HMD9LWD 11 5kOhm Q5 X300 1 N PE 230V 50Hz X3 1 X400 STB...

Страница 32: ...ait deutschland GmbH Industriestra e 3 D 95359 Kasendorf www ait deutschland eu UK...

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