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COMMISSIONING 

 

1.  PRE-START CHECK LIST

 

1.1 Electrical 

Check 

 

(a) 

Electrical installation has been carried out 
according to unit wiring diagram and the 
Supply Authority Regulations. 

(b) 

Correct size fuses or circuit breaker installed 
at switchboard. 

(c) 

Supply voltages as specified on unit circuit 
diagram. 

 

1.2 Visual 

Check 

 

(a) 

Clearance around unit including condenser 
air entry and discharge and service access. 

(b) 

Unit mounted as specified. 

(c) 

For loose or missing bolts or screws. 

(d) 

For refrigerant leaks in connections and 
components. 

 

1.3 

Ducting and Indoor Fan 

 

(a) Ducting 

(i)  Connections flexible type, secure and 

detachable for service access. 

(ii)  Seams and joints airtight. 

(b) Air 

Filter 

(i)  Correctly located and accessible. 

(ii) Correct 

material. 

(iii) Correct 

dimensions. 

(c) Fans 

(i)  Clearance: Spin fans by hand and check 

clearance. 

 

2.  OPERATING CHECK LIST

 

2.1 

Indoor Fan & Drive Ducted Units 

 

(a) 

Rotation: Check direction of rotation. 

(b) 

Static Pressure Loss and Air Quantity 
The indoor air quantity must be within the 
application limits of the unit supply air fan 
(see fan curves). The associated static 
pressure must be such that the motor is 
operating within its normal power rating. 

(c) Motor 

Load 

With all panels in place measure current in 
each phase of the indoor fan motor using 
clip-on type ammeter. Compare this to the 
nameplate full load current. 

2.2 Outdoor 

Fans 

 

(a) 

Clearance: Spin fans by hand and check 
clearance. 

(b) 

Rotation: Start fan motors and check direction 
of rotation. 

2.3 

Compressors and Refrigeration Systems 

 

(a) 

Running check: Start the compressor. Check 
for any unusual noise and vibration.  Where 
three phase Scroll Compressors are fitted a 
test is necessary to ensure the compressor is 
in fact running in the correct direction.  If the 
compressor is pumping it is operating 
correctly.  If it is noisy and not pumping it is 
running the wrong direction and will fail within 
minutes.  Reverse two of the phases to 
correct the running direction of the 
compressor and retest. 

 

(b) 

Operating Pressures: Operate the unit for a 
minimum of 20 minutes to ensure that the 
refrigerant pressures have stabilised, and 
check that they are within normal operating 
limits. 

(c) 

Operating Temperature: Check discharge, 
suction and liquid temperatures. 
Discharge temperature on cooling cycle 
should normally not exceed 95

o

C. 

Suction superheat should be 6

o

C ± 2

o

C. 

Liquid should be sub-cooled. 

2.4 General 

 

Check for any unusual noises or vibration in the 
running components, particularly the indoor fan 
drive system. 
 

3. ELECTRICAL

 

3.1 

(a) 

Set point of compressor overload relay. 

 

(b) 

Set point of indoor fan motor overload  

 relay. 

NOTE:

 The fan motors are fitted with internal 

automatic reset overload devices. 
 

3.2 

Operating voltage: Recheck voltage at unit supply 
terminals. 

 

3.3 General

  

With unit switched off at main isolator check: 
(a) 

All terminals tight. 

(b) 

Wiring clear of and protected from pipework 
and sharp edges. 

 

4. FINAL 

CHECK

 

4.1 

Schroeder valve caps in place and secure. 

 

4.2 

All panels and fan guards in place and secure. 

 

4.3 

Unit clean and free of excess installation material. 

 

4.4 

Leak test all refrigeration connections. 

 

It is important to ascertain proper operation of the air 
conditioner in all the modes of operation of the remote 
control device. 

 

5. CUSTOMER 

INSTRUCTIONS

 

Upon completing the installation, instruct the customer as 
to how to use the air conditioner. Instructions shall 
include: 

 

1. 

How to operate the remote control device? 

2. 

How to cool and how to heat? 

3. 

How to achieve the desired temperature preferred 
by the customer? 

4. 

Cleaning the air conditioner filter, 

-

  Specify to the customer the time intervals for 

cleaning the filter. 

-

  Show the customer how to clean the filter and 

how to put it back. 

 
 
 
 
 
 

Page 10

Содержание K CassetteSeries

Страница 1: ...RAC Controller Service Installation Manual DS Series Ducted XLM17 36 Series Wall Split XLS Series Wall Split K Series Cassette SX Series Console AIR CONDITIONING 23 07 03...

Страница 2: ...tting the Remote 15 7 Onboard LED display Onboard switches 16 Mode Reset Switch 17 Remote Clock Terminals 17 8 Self Diagnostic Operation Red Flashing LED 18 Self Diagnostic Table 19 9 Thermistor Resis...

Страница 3: ...work system including entering and leaving weatherproof louvres if fitted must be negligible pressure loss 3 8 In addition to the service clearances noted on the dimension sheet it is essential that p...

Страница 4: ...unit avoiding hot surfaces such as hot water pipes boiler flues etc 8 2 The refrigerant piping should be as short and straight as possible to obtain the most efficient performance 8 3 All vertical ga...

Страница 5: ...at switchboard using circuit breakers Low Voltage wiring including sensor wire must be wired using shielded cable and must not be run in conduits with power wiring 240 415 volt as any induced voltage...

Страница 6: ...diagram Procedure 1 Select minimum acceptable wire size to handle starting current graph 1 2 Check that wire size from step 1 is adequate for full load current increase size as necessary graph 2 3 Che...

Страница 7: ...utdoor coil defrost sensor 240 Volt supply Power Supply to Indoor Unit E Earth 4 Cores Earth two core sensor wires indoor to outdoor Keep Low Voltage Sensor 5Volt Cable Separate 100mm away from the Po...

Страница 8: ...oil defrost sensor 240 Volt supply E Earth L N Active Outdoor Unit Indoor Unit Power Supply to Outdoor Unit 5 Cores Earth two core sensor wires indoor to outdoor Large Single Phase Units 7kW use 4mm2...

Страница 9: ...0 v A 240 v A 240 v N 5 volt 5 volt Outdoor coil defrost sensor Power Supply to Outdoor Unit N E L1 L2 415 Volt supply L3 E 1 Earth Supply active 240v 5 Cores Earth two core sensor wires indoor to out...

Страница 10: ...ive RV Active Fan Active Power Supply to Outdoor Unit N L E 240 Volt supply 1 E 3 4 5 6 1 E 3 4 5 6 8 9 8 9 Earth Active 1 E 3 4 5 6 No need to wire the outdoor sensor wires Remove 3 Pin Power plugs f...

Страница 11: ...RCC 3 8 5 8 25 10 m INDOOR 2 5mm 15a FIVE 1 PAIR SX GC24RCC 3 8 5 8 25 10 m OUTDOOR 2 5mm 20a SIX 1 PAIR SX GC30RCF 3 8 5 8 25 10 m OUTDOOR 4 0mm 25a SIX 1 PAIR HI WALL XLM GCXLM9RCA 1 4 3 8 10 6 m IN...

Страница 12: ...s pumping it is operating correctly If it is noisy and not pumping it is running the wrong direction and will fail within minutes Reverse two of the phases to correct the running direction of the comp...

Страница 13: ...ves or papers over a period of time The surface should be inspected periodically and cleaned down by hosing or steam cleaning as required 5 ELECTRICAL The contact surfaces of relays and contactors sho...

Страница 14: ...RC4 REMOTE CONTROL Page 12...

Страница 15: ...RC4 MODES OF OPERATION FUNCTIONS FEATURES Page 13...

Страница 16: ...Page 14...

Страница 17: ...L FAN DRY ACTIVE ON ON AUTO FAN OFF NO HORIZONTAL SWING RC4 only ON HORIZONTAL SWING ON RC4 only OFF BACK LIGHT OFF RC4 only ON BACK LIGHT ON RC4 only Resetting the remote controller To reset the remo...

Страница 18: ...ter Light Filter Lights up when the air filter needs cleaning E Cooling Light Cool Lights up when the F Mode Button is pushed Manual Cool Operation F Operating mode button Cooling Heating operation Us...

Страница 19: ...again CLK TERMINALS Located on the PCB Using the CLK terminals the unit can be turned ON and OFF remotely via a time clock remote switch or motion sensor The contacts must be voltage free and shielde...

Страница 20: ...on the wall receiver of the ducted units You will hear 3 short beeps and the lighting of the Cool and Heat green and red LED s The unit is now in self diagnosis mode If you do not hear 3 beeps then t...

Страница 21: ...cate a problem with the refrigerant charge or another problem with the refrigeration system Outdoor Coil Sensor and Indoor Coil Sensor temperature readings do not change Check the compressor operation...

Страница 22: ...thermistor This cable is 5 volts DC 5 Volts DC can be induced easily if it is run with power wires between the indoor and outdoor units When the indoor PCB picks up 5 volts it assumes the outdoor coil...

Страница 23: ...0 33069 32179 33907 46 4233 4150 4312 1 31392 30554 32183 47 4074 3995 4150 2 29812 29022 30557 48 3923 3847 3995 3 28322 27577 29025 49 3778 3705 3847 4 26916 26213 27579 50 3639 3570 3705 5 25590 24...

Страница 24: ...6 83 45 1 527 2 75 2 3 744 6 74 46 1 487 3 3 695 6 65 47 1 447 4 3 646 6 56 48 1 409 5 3 595 6 47 49 1 371 6 3 544 6 38 50 1 334 2 4 7 3 492 6 29 51 1 298 8 3 443 6 19 52 1 263 9 3 388 6 09 53 1 228 1...

Страница 25: ...loor Console OFF OFF ON ON WS053 66 XLM17 24 OFF ON OFF ON WS088 100 XLM30 36 OFF ON ON ON STEP 4 Push the On Off button to advance to the next test Test will start immediately watch carefully TEST 2...

Страница 26: ...Timer are ON Fail condition 0 sec Standby is ON 3 sec Standby Operate Timer Filter are ON When the timing reset test is completed after 1 second the next test will start automatically TEST 6 Memory Te...

Страница 27: ...as a separate part Part Numbers DS Ducted units 435726 K Cassette Units 243196 SX Floor Console TBA XLM30 36RCA 435729 If the unit beeps at 3 second Approx intervals and no operation On first start up...

Страница 28: ...J2 J2 is Cooling Only Reverse Cycle Designation J2 Shorted Cooling Only J2 Opened Reverse Cycle WS WMN Wall Split Red Loops J1 J7 J4 DS EMD Ducted Split Purple Loops J1 J7 J4 J3 J8 UA K ECF Cassette S...

Страница 29: ...Stop Low Selected L M H 30o C 35o C 40o C Indoor Coil Temp Indoor Fan Speed Process of Operation Indoor Fan Operation In Heating Mode Page 27...

Страница 30: ...on in Cooling mode Indoor fan goes to low speed at 61o C to reduce the unit s capacity therefore reducing the outdoor coil temperature Compressor cuts out at 64o C outdoor coil high temperature protec...

Страница 31: ...ncreasing Indoor Coil Temperature Compressor Cuts out at 1o C as Indoor Coil Anti freeze Protection This Condition can be Experience if the Unit is Overcharged or Under Normal Operation of Cooling on...

Страница 32: ...Two Types Of Defrost Initiation Static Dynamic Time Or Temp Termination Defrost Interval Time Change to Suit Conditions Process of Operation De Ice Low Outdoor Coil Operation In Heating Mode Page 30...

Страница 33: ...below 40o C providing De Ice interval time is complete OCT Outdoor Coil Temp Process of Operation De Ice De Ice Initiation At 12o C or After 10 Mins De Ice Time Interval The time between de ice is alw...

Страница 34: ...Splitter Receiver Master Controller 5m Cabl Model Particulars Ducted Units Infrared Receivers Options The Ducted Receiver is not a Room Temp Sensor It s a Signal Receiver only 8m Cables 5m Extension C...

Страница 35: ...red See professional web site www airwell com au the pass word or faxed copy is available from tech support on 1800 1800 04 Prompt 4 Multiple Models Multiple Wiring Refer Product Bulletin PB085 Softst...

Страница 36: ...793 3688 Bankstown Airport 2200 NSW Newcastle Suite 3 19 Darby St Tel 02 4940 4652 Fax 02 4940 4653 Newcastle 2300 NSW QUEENSLAND Unit 9 123 Muriel Ave Tel 07 3392 8113 Fax 07 3392 8115 Moorooka 4105...

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