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Air Techniques, Inc. 

Contents

Important Information

1   � Notes on this documentation � � � � � � � � � � � � � � � � 4

1�1  Warnings and symbols   � � � � � � � � � � � � � � � �  4
1�2  Notes concerning trade marks, brand names 

etc�  � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �  4

1�3  Further documentation  � � � � � � � � � � � � � � � �  4

2   � Safety  � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4

2�1  Intended Use  � � � � � � � � � � � � � � � � � � � � � � �  4
2�2  Incorrect Usage  � � � � � � � � � � � � � � � � � � � � �  5
2�3  General safety notes  � � � � � � � � � � � � � � � � � �  5
2�4  Qualified staff  � � � � � � � � � � � � � � � � � � � � � �  5
2�5  Protection from electric shock   � � � � � � � � � � �  5
2�6  Use original parts  � � � � � � � � � � � � � � � � � � � �  5
2�7 Transport  � � � � � � � � � � � � � � � � � � � � � � � � � �  5
2�8  Disposal   � � � � � � � � � � � � � � � � � � � � � � � � � �  5

Product description

3   � Overview   � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6

3�1  Delivery contents   � � � � � � � � � � � � � � � � � � � �  6
3�2 Accessories � � � � � � � � � � � � � � � � � � � � � � � � � � 
3�3  Working parts and spare parts  � � � � � � � � � � �  6

4   � Technical data  � � � � � � � � � � � � � � � � � � � � � � � � � � 7

4�1  Ambient conditions  � � � � � � � � � � � � � � � � � � �  8
4�2  Model identification plate  � � � � � � � � � � � � � �  8
4�3  Declaration of conformity  � � � � � � � � � � � � � �  8

5   � Function   � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9

5�1  Start operation  � � � � � � � � � � � � � � � � � � � � �  11
5�2  Normal operation � � � � � � � � � � � � � � � � � � �  11
5�3  Emergency mode  � � � � � � � � � � � � � � � � � � �  11

Mounting

6   � General Notes � � � � � � � � � � � � � � � � � � � � � � � � � 12

6�1  Compressed air system requirements  � � � � �  12
6�2  Set up in medical supply equipment  � � � � � �  12

7   � Transport � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 12
8   � Set-up � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 12

8�1  Set-up location  � � � � � � � � � � � � � � � � � � � � �  12
8�2  Module layout  � � � � � � � � � � � � � � � � � � � � �  12
8�3  Set up and secure modules  � � � � � � � � � � � �  12

9   � Installation   � � � � � � � � � � � � � � � � � � � � � � � � � � � 13

9�1  Connect the compressed air connection to 

the cyclone  separator  � � � � � � � � � � � � � � � �  13

9�2  Connect the pressure tank to the com-

pressed air supply net  � � � � � � � � � � � � � � � �  13

9�3  Connect the condensate drain outlet to the 

waste water system  � � � � � � � � � � � � � � � � � �  14

10 Electrical Connection  � � � � � � � � � � � � � � � � � � � � 14

10�1  Electrical connection and safety   � � � � � �  14
10�2  Connecting modules  � � � � � � � � � � � � � �  14
10�3  Connection line dimensions  � � � � � � � � �  14
10�4  Match motor protection switch to net-

work frequency  � � � � � � � � � � � � � � � � � �  14

10�5  Connect control unit to the mains power 

supply   � � � � � � � � � � � � � � � � � � � � � � � �  14

11 Initial start-up  � � � � � � � � � � � � � � � � � � � � � � � � �  15

11�1  Switching on compressed air station   � � �  15
11�2  Choose operational mode  � � � � � � � � � �  15
11�3  Document acceptance test  � � � � � � � � � �  15
11�4  Measuring dew point (optional)  � � � � � � �  15

Use

12 Activating emergency mode   � � � � � � � � � � � � � � � 16
13 Decoupling a single compressor generator  � � � � � 16
14 Fault rectification  � � � � � � � � � � � � � � � � � � � � � � � 16
15 Maintenance  � � � � � � � � � � � � � � � � � � � � � � � � � � 17

15�1  Maintenance plan  � � � � � � � � � � � � � � � �  17
15�2 Maintenance  � � � � � � � � � � � � � � � � � � � �  18

Trouble-shooting

16 Tips for Operators and Technicians   � � � � � � � � � � 19

16�1  Faults that appear on the display panel  �  19
16�2  Further messages at display panel  � � � � �  20

Warranty� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 23
Warranty registration � � � � � � � � � � � � � � � � � � � � � � � 23

Содержание AirStar AS120

Страница 1: ...Installation Operating Instructions AirStar Clinical Air Compressor AS60 AS90 AS120 AS60 400 AS90 400 and AS120 400...

Страница 2: ......

Страница 3: ...8 2 Module layout 12 8 3 Set up and secure modules 12 9 Installation 13 9 1 Connect the compressed air connection to the cyclone separator 13 9 2 Connect the pressure tank to the com pressed air supp...

Страница 4: ...jury IMPORTANT Possible danger which could result in serious damage Further symbols The following symbols are used within this document and on the actual appliance Notes e g special instructions conce...

Страница 5: ...xperience Every person operating the device must be trained in its handling Installation and repair and maintenance Installation resetting alterations adding of extensions and repairs must be carried...

Страница 6: ...nd Operating Instructions AS60 400 Control module Compressor module with 2 compressor aggregates Boost transformer Connecting cables and hoses Mounting materials Installation and Operating Instruction...

Страница 7: ...ule control module lbs kg lbs kg 505 229 700 318 835 379 700 318 1055 479 700 318 Shipping Weight compressor module control module lbs kg lbs kg 605 275 850 386 940 425 850 386 11505 522 850 386 Conne...

Страница 8: ...ame of manufacturer Air Techniques Name of unit AirStar Clinical Air Compressor Models AS60 AS90 AS120 AS60 400 AS90 400 AS120 400 Control panel ConformstoUL508A theULStandardforConstruction Of Indust...

Страница 9: ...d air which is used to operate dental units simulation stations phantom places and similar The display panel is used to configure the operation of the device monitor the operating status e g fault rep...

Страница 10: ...ar 7 Control connection 8 Tank connection to air network 1 inch NPT 9 Condensate drain 10 Condensate separator drainage 11 Pressure sensor 12 Refrigerant dryer bypass valve 13 Refrigerant dryer valve...

Страница 11: ...ggregatethenrunsincontinuousoperation The alternation of aggregates no longer takes place When no air is taken from the tank the pressure in the tank increases to 145 psi 10 bar and will be maintained...

Страница 12: ...ation in purpose built rooms e g boiler room must be checked against building regulations beforehand Do not operate the units in damp or wet environments Clearly indicate that the room may only be ent...

Страница 13: ...air supply net Connect the pressure tank to the supply network using a flexible compressed air hose on site connection 1 inch NPT external thread 9 3 Connect the condensate drain outlet to the waste w...

Страница 14: ...e following information on connecting electrical lines is based on US and Canada standards Always observe the relevant national standards and local rules and regulations Diameter of the connections Th...

Страница 15: ...ave been used The compressed air for the dew point measurement should be taken from the measuring connection point 1 1 11 Initial start up Wear ear protectors 11 1 Switching on compressed air station...

Страница 16: ...e switch to Emergency Mode setting 2 The compressor aggregate then runs in continuous operation The red LED Fault shows 0 1 2 13 Decoupling a single compressor aggregate Where a single compressor aggr...

Страница 17: ...tighten screws Check the compressed air connections for any signs of leakages if necessary seal Check the operating hours of the compressor aggregates If there are large differences in the compressor...

Страница 18: ...n relief valve Change the controller at the display panel to manual Switch on the individual compressors aggregate manu ally using the display panel After approximately 5 seconds the non return relief...

Страница 19: ...eak Check units and air supply for signs of leakages if necessary seal leaks Display Pressure sensor 1 defect Units do not function red LED Fault lit Connection between pressure sensor and controller...

Страница 20: ...sary replace module 16 2 Further messages at display panel The following messages give information but do not indicate a fault or downtime of the units Message Probable cause Solution Bacterial filter...

Страница 21: ...safety of the system according to current national and local code has been checked and confirmed Training in the operation and handling of the unit s has been carried out See back page The delivery r...

Страница 22: ...Inc Page 22 Trained Personnel Log Name Signature Date Name Signature Date Name Signature Date Name Signature Date Name Signature Date Name Signature Date Name Signature Date Name Signature Date Form i...

Страница 23: ...it will not be applied to product returns that exhibit damage due to shipping misuse careless handling or repairs by unauthorized personnel Credit or partial credit will not be issued until products p...

Страница 24: ...er Evacuation System Cleaner Imaging Accessories Chemistry Processor Accessories For over 50 years Air Techniques has been a leading innovator and manufacturer of dental products Our priority is ensur...

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