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MN-692

air lift 1000

Introduction

The  purpose  of  this  publication  is  to  assist  with  the  installation,  maintenance  and 

troubleshooting of the Air Lift 1000 air spring kit.

It is important to read and understand the entire installation guide before beginning installation 

or performing any maintenance, service or repair. The information here includes a hardware 

list, tools list, step-by-step installation information, maintenance guidelines and operating 

tips. 

Air Lift Company reserves the right to make changes and improvements to its products and 

publications at any time. Contact Air Lift Company at (800) 248-0892 or go online at 

www.airliftcompany.com for the latest version of this manual. 

IMPORTANT SAFETY NOTICE

The installation of this kit does not alter the Gross Vehicle Weight Rating (GVWR) or payload 

of the vehicle. Check your vehicle’s owner’s manual and do not exceed the maximum load 

listed for your vehicle.

Gross Vehicle Weight Rating:

  The maximum allowable weight of the fully loaded vehicle 

(including passengers and cargo). This number — along with other weight limits, as well 

as tire, rim size and inflation pressure data — is shown on the vehicle’s Safety Compliance 

Certification Label.

Payload:

 The combined, maximum allowable weight of cargo and pasengers that the truck 

is designed to carry. Payload is GVWR minus the Base Curb Weight.

NOTATION EXPLANATION

Hazard  notations  appear  in  various  locations  in  this  publication.  Information  which  is 

highlighted by one of these notations must be observed to help minimize risk of personal injury 

or possible improper installation which may render the vehicle unsafe. Notes are used to help 

emphasize areas of procedural importance and provide helpful suggestions. The following 

definitions explain the use of these notations as they appear throughout this guide.

INDICATES  IMMEDIATE  HAZARDS  WHICH  WILL  RESULT  IN  SEVERE  PERSONAL 
INJURY OR DEATH.

INDICATES HAZARDS OR UNSAFE PRACTICES WHICH COULD RESULT IN SEVERE 
PERSONAL INJURY OR DEATH.

INDICATES HAZARDS OR UNSAFE PRACTICES WHICH COULD RESULT IN DAMAGE 
TO THE MACHINE OR MINOR PERSONAL INJURY.

Indicates a procedure, practice or hint which is important to highlight.

DANGER

NOTE

WARNING

CAUTION

Содержание Air Lift 1000 60815

Страница 1: ...ctions completely before proceeding with installation Failure to read these instructions can result in an incorrect installation MN 692 01808 ERN 6460 Installation GuidE Cover illustration may not dep...

Страница 2: ...2 MN 692 Air Lift 1000...

Страница 3: ...ing 4 Installing the Air Line 5 Tee Air Line Routing 5 Dual Air Line Routing 7 Completing the Installation 7 Maintenance and Servicing 8 Maintenance Guidelines 8 Product Use 9 Frequently Asked Questio...

Страница 4: ...ehicle including passengers and cargo This number along with other weight limits as well as tire rim size and inflation pressure data is shown on the vehicle s Safety Compliance Certification Label Pa...

Страница 5: ...mer service at 800 248 0892 for a replacement part STOP Frame Axle Jack Preparing the vehicle 1 Jack up the rear of the vehicle or raise on a hoist Support the frame with safety stands so that the whe...

Страница 6: ...pring with the stem down 4 Install the spring back into the vehicle and raise the lower control arm up enough to insert and attach the flange bolt that holds the lower control arm to the knuckle that...

Страница 7: ...air line clamp forward until it fully covers the barbed section Repeat the entire procedure for the other leg of the tee fig 6 4 Route the air line along the cross member and either the lower control...

Страница 8: ...fitting covering all barbs Using pliers slide the air line clamp forward until it fully covers the barbed section fig 10 fig 10 Be sure to fully cover the barbed section fig 9 Vehicle body or bumper...

Страница 9: ...ight side 7 Drill a 5 16 hole for the inflating valves and mount as illustrated The rubber washer is for an outside weather seal see fig 9 8 Route the air line along the control arm and frame to the i...

Страница 10: ...r solution of 1 5 liquid dish soap and 4 5 water to check all air line connections and the inflation valve core before deflating and removing the air spring 5 Always add air to springs in small quanti...

Страница 11: ...st for service work damage the air springs No The vehicle can be lifted on a hoist for short term service work such as tire rotation or oil changes However if the vehicle will be on the hoist for a pr...

Страница 12: ...ealer or call Air Lift customer service at 800 248 0892 Most parts are immediately available and can be shipped the same day Contact Air Lift Company customer service at 800 248 0892 first if Parts ar...

Страница 13: ...11 MN 692 Air Lift 1000 3 75 2 35 1 88 Hole Location Template...

Страница 14: ...12 MN 692 Air Lift 1000...

Страница 15: ...48917 Product failures resulting from abnormal use or misuse are excluded from this warranty The loss of use of the product loss of time inconvenience commercial loss or consequential damages is not c...

Страница 16: ...com Thank you for purchasing Air Lift products the professional installer s choice Printed in the USA Need Help Contact our customer service department by calling 800 248 0892 Monday through Friday 8...

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