Air Burners S-100 SERIES Скачать руководство пользователя

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Page 20 of 26

(Vers.12.17.2018)

100 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine

OPERATING MANUAL

ASH REMOVAL

HOW TO EMPTY THE S

SERIES UNITS

We recommend removing the ash every morning before burning operations begin.

This will give you maximum capacity in the firebox and the ash will be easier to han-

dle.

The box will operate with up to 3 feet of ash inside, but as the ash gets deeper the ef-

ficiency of the unit goes down. Three feet of ash would represent approximately 20

hours of burning. The box should not be run with over 3 feet of ash inside.

There are generally three ways to empty the ash: (1) by use of Air Burners

’

Ash

Rake, (2) by excavating it out and (3) by dragging the unit forward.

ASH RAKE

Air Burners offers an ash removal implement (ash rake) designed for each model Fire-

Box as pictured below. The ash rake is fitted with a universal quick connect faceplate

or blank faceplate for installation on your machine.

You can remove some or all of the ash by reaching in through the

rear doors with the ash rake and dragging the ash out.

Remem-

ber to use the appropriate breathing apparatus, and be cau-

tious of the remaining hot embers

. It is not required to remove

all the ash if you are planning on a restart, generally just a

“

scoop

”

or two with the Ash Rake is all that is required. This will leave a very hot em-

ber base from which you begin the new day with a

“

hot start

”

as explained previously.

DANGER:

When removing ashes from the firebox, make sure that no hot ashes,

embers, burning or hot materials are carried by the wind to places where they

could start a fire! Wear appropriate PROTECTIVE GEAR.

Содержание S-100 SERIES

Страница 1: ...stered Trademarks of Air Burners Inc All Rights Reserved Subject to change without notice Dimensions metric conversions rounded Visit Our Web Site at www AirBurners com Rev 12 17 2018 Operating Manual...

Страница 2: ...ou MUST first physically remove the Electronic Control Module ECM from the computer controlled Diesel engine 1 Follow the instructions below Page i ECM Removal Steps 1 Unsnap Latches 1 and 2 2 Remove...

Страница 3: ...ATION Page 1 GENERAL DESCRIPTION OF S SERIES Page 2 SAFETY CONSIDERATIONS Page 5 HOW TO SET UP THE MACHINE Page 9 SITE PREPARATION Page 11 LOADING AND STARTING THE FIREBOX Page 14 HOW TO FEED A FIRE P...

Страница 4: ...S 100 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL Page iii S 119 S 119R Roll off...

Страница 5: ...c lined firebox The wood debris is dumped into the trench or firebox and then ignited usually with a propane torch or with a small amount of diesel just as you would light any other pile of wood you i...

Страница 6: ...fitted with automatic clutches Notes on Through Put Through put depends on many factors such as nature and type of wood waste its moisture con tent prescribed opacity limits operator skills elevation...

Страница 7: ...g through the curtain as a hot gas The air from the noz zles travels across the firebox creating the air curtain effect then it reflects off the far side thermo ceramic wall adding oxygen to the combu...

Страница 8: ...ATZ 3H50TIC Diesel Engine OPERATING MANUAL S 327 FireBox Rear Doors Open IMPORTANT Notice how dirt is placed all around the inside bottom to close any openings under the skids that may be caused by un...

Страница 9: ...l is within a minimum 100 foot clearance in any direction The S Series units do not have a bottom and should not be located over com bustibles such as dry grass or peat moss In addition hot embers wil...

Страница 10: ...located at a safe distance from the unit Do not stand along the rails or on top of the S Series unit under any circumstance 6 Shut the unit down in an emergency Stop loading the unit stop the air flow...

Страница 11: ...ne hundred per cent cotton materials would be the minimum cotton treated with a fire retardant would be better and fire proof materials like Nomex would be best B Noise ear protection is recommended a...

Страница 12: ...rred position It is also acceptable to have the wind blow into the manifold It is discouraged however to have the wind come from either end of the machine as this will tend to disrupt the air cur tain...

Страница 13: ...OTTLE UP button lower right wait for speed to level off at 900 RPM Idle 5 Manual PTO Engage it now Automatic PTO go to Step 6 6 Press THROTTLE UP button lower right wait for speed to level off at 1700...

Страница 14: ...f at 900 RPM Idle 4 Manual PTO Disengage it now Automatic PTO go to Step 4 5 Turn key to OFF O position Clutch Handle Fuel Tank Open Side Door Layout May Vary WARNING Your HATZ Diesel Engine is an EPA...

Страница 15: ...d ash can be reapplied to the land Check your local ordinances Once the box is in position it is important to place dirt around the inside bottom of the firebox to close any openings under the skids t...

Страница 16: ...fire dies down you add some more good wood to bring it back up The big difference is that on your campfire you are probably not add ing root balls and leaves and pine needles These are the high moistu...

Страница 17: ...hot burn ing base fire You will also draw from the good wood pile throughout the day if you should need to stoke up the fire more on this in the following sections As the firebox operator is drawing...

Страница 18: ...he smoke from es caping underneath the unit This is generally only a concern on hard ground and it usu ally only lasts for the first hour of burning As burning continues the ash will build up and seal...

Страница 19: ...ntinued burning plus it will start quicker and burn hotter If you will be burning stumps it is best to load them after the first hour of burning when the fire is up to full temperature The level of ma...

Страница 20: ...r lighting If you are using diesel fuel as a starter let the fire burn until you begin to see wisps of white smoke replacing the wisps of black smoke from the diesel fuel or if you are using propane t...

Страница 21: ...not light as that would be too dangerous You can use propane torches in the lighting holes if you have trouble with a hot start If the material does not light the firebox must be emptied before tryin...

Страница 22: ...temperature is low in that area Add material from the Good Wood pile to get the fire tempera ture up Once that area is burning add some of the heavier material 6 The rate at which you load the unit va...

Страница 23: ...ine and air down Make sure the fire is extin guished before you leave the job site The best way is to load dirt or sand into the box but do not spray the refractory walls with water as this will damag...

Страница 24: ...ard ASH RAKE Air Burners offers an ash removal implement ash rake designed for each model Fire Box as pictured below The ash rake is fitted with a universal quick connect faceplate or blank faceplate...

Страница 25: ...m your Good Wood pile to bring the tem perature back up You may have overloaded the box or loaded the box too fast Example if you only have 1 ton of material burning you can not load in 3 tons of mate...

Страница 26: ...ery hot ember base from which you begin the new day with a hot start as explained previously DRAGGING Dragging the unit will allow you to remove all the ash for repositioning or when a job is complete...

Страница 27: ...upplied PTO Service Manual F Inspect adjustment of coupler hubs and realign by re adjusting the engine isolators motor mounts as needed G Check alternator V belt and adjust as needed Consult the suppl...

Страница 28: ...rost free location 4 Preparation the area in and around the damaged area to be patched must be cleaned and brushed to provide the best surface for the compound to ad here Remove all loose refractory a...

Страница 29: ...t 5000 2341 HATZ 50640500 500 Hours Fuel Filter H50 5000 2342 HATZ 50638100 500 Hours Pre Fuel Filter 5000 2343 HATZ 50638000 500 Hours Poly V Belt Engine H50 5000 2344 HATZ 50629401 500 Hours Fuel Wa...

Страница 30: ...rane two on each side Only lift by attaching straps or cables to these four pad eyes Their lo cations are marked with yellow lifting point labels with up arrows only one side shown here FireBox Liftin...

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