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Installation Checklist
Location
• Is the water heater located within the venting requirements and close to the main use of hot water? ....

• Is the water heater protected from freezing temperatures? ......................................................................

• Has a drain pan been installed and piped to a free-flowing drain? .........................................................

• Is the gas control valve accessible for servicing? .....................................................................................

• Have clearances from combustible materials been observed? ................................................................

Combustion and Ventilation Air Supply
• Is the area around the water heater clean and properly ventilated? ........................................................

• Is the fresh air supply free of corrosive elements and flammable vapours? ............................................

• Does the water heater have access to enough fresh combustion air? .....................................................

• Have the fresh air openings been sized correctly and

has consideration been given to the blocking effect of louvers and grilles? ............................................

Venting
• Is the flue baffle installed in the flue tube? ...............................................................................................

• Has the water heater been vented separately from all other appliances? ...............................................

• Have only PVC, CPVC, or Polypropylene pipe and fittings approved to ULC S636 standard

(in Canada) been used to assemble the vent piping? ..............................................................................

• Have all horizontal runs of vent pipe been installed with a minimum rise as specified? ..........................

• Has all the vent piping been secured with the appropriate primer and solvent-based

cement when necessary? .........................................................................................................................

• Has the venting been supported at the proper intervals? .........................................................................

• Have precautions been taken against condensation flowing into the power venter? ...............................

Water Piping

• Is the dip-tube installed in the cold water inlet? ........................................................................................

• Has a temperature and pressure-relief valve been installed? ..................................................................

• Does this valve have a discharge line installed, and is it piped to a free-flowing drain? .........................

• Have all the plumbing connections been properly installed, and are they leak free? ..............................

• Is the water heater full of water? ...............................................................................................................

Gas Connections

• Is the gas supplied to the water heater the same type as indicated on the water heater rating plate? ...

• Has the gas line been installed with a manual shut-off valve, union, and drip leg? .................................

• Is the gas piping large enough and made of an approved material? .......................................................

• Have all connections been made with an approved joint compound? .....................................................

• Has the gas piping been tested for leaks with a soap and water solution? .............................................

Wiring

• Has the wiring been properly installed? ....................................................................................................

• Have the electrical connections been checked, and are they secure? ....................................................

• Is the water heater electrically grounded? ................................................................................................

• Does the 120V wall receptacle have the proper polarity? ........................................................................

INSTALLATION INSTRUCTIONS

Содержание UG75

Страница 1: ...r death DO NOT store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS DO NOT try to light any appliance DO NOT touch any electrical switch DO NOT use any phone in your building From a neighbour s phone immediately call your gas supplier Follow the gas supplier s instructions If you cannot reach your gas supplier call ...

Страница 2: ...alert symbol This symbol alerts you to potential hazards that can kill or hurt you and others All safety messages will follow the safety alert symbol and either the word DANGER or WARNING DANGER WARNING CAUTION AVERTISSEMENT ATTENTION DANGER WARNING CAUTION AVERTISSEMENT DANGER WARNING CAUTION AVERTISSEMENT ATTENTION DO NOT use this water heater if any part has been under water Immediately call a ...

Страница 3: ...loor However should this water heater be installed directly on carpeting the carpeting must be protected by a wood or metal panel beneath the water heater INSTALLATION INSTRUCTIONS IMPORTANT These instructions have been written as a guide for the proper installation and operation of your water heater and the manufacturer of this water heater will not accept any liability where these instructions h...

Страница 4: ... area with at least fifty 50 ft3 1 000 BTU 4 8 m3 kW of the total input rating for all gas appliances installed in that space Water heaters installed in unconfined spaces do not usually require outdoor air to function properly However in buildings with tight construction heavy insulation vapour barri ers weather stripping etc and particularly in mod ern buildings additional fresh air may need to b...

Страница 5: ...enings one commencing within six 6 inches 15 2 cm of the top and one commencing within six 6 inches 15 2 cm from the bottom of the enclosure The openings shall communicate directly or by ducts with the outdoors or spaces crawl or attic that freely communicate with the outdoors A When communicating directly with the outdoors each opening shall have a minimum free area of one 1 in2 4 000 BTU 5 5 cm2...

Страница 6: ...lled in Canada must be certified to the STANDARD FOR TYPE BH GAS VENTING SYSTEMS ULC S636 Components of the certified venting system must not be interchanged with other venting systems or unlisted pipe fittings Plastic components and specified primers and glues of the certified venting system must be from a sin gle venting system manufacturer and not intermixed with other venting system manufactur...

Страница 7: ...ting 4 venting 3 venting 4 ventin Figure 9b Increaser Appliance adaptor Appliance Adaptor Clamp Appliance Adaptor Clamp Inc Figure 9a InnoFlue Centrotherm Appliance adaptor Figure 9a 3 venting 4 venting 3 venting 4 venting Figure 9b Increaser Appliance adaptor Appliance Adaptor Clamp Appliance Adaptor Clamp Increaser Figure 9b PolyPro DuraVent through the wall or vertically through the roof The ve...

Страница 8: ...nstall Clearance to permanently closed window Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of two 2 feet 61 cm from the center line of the terminal Clearance to unventilated soffit Clearance in accordance with local installation codes and the requirements of the gas supplier For Canadian and US installations the vent shall not terminate above a pa...

Страница 9: ... through the exterior wall slightly larger than the diameter of the vent pipe selected Extend a section of pipe through the hole to the out side and attach the terminating elbow to the exterior end of the pipe Connect and secure all piping and elbows from the power venter to the wall When the installation is completed the vent terminal must be at two 2 inches 5 1 cm from the exterior surface of th...

Страница 10: ...urer s instructions for the appropriate venting support DURAVENT POLYPROPYLENE PIPE Polypro single wall gas vent system PolyPro InnoFlue Make sure that all horizontal runs have a minimum rise of 1 4 inch per foot 21 mm m of run see Figure 8 Follow the vent pipe manufacturer s instructions for the appropriate venting support Pipe Assembly DANGER WARNING CAUTION AVERTISSEMENT ATTENTION ALWAYS read a...

Страница 11: ...vent outlet A plastic tube can be attached to this outlet to drain any condensate that has accumu lated away from the water heater Make sure that the condensate removal tube flows to a suitable free flow ing drain Water Piping Refer to Figure 11 for a typical installation Use of this layout should provide a trouble free installation for the life of the water heater Before making the plumbing conne...

Страница 12: ...o the slot on the head of the drain valve and turning the knob clockwise 2 Open the cold water supply manual shut off valve This valve must remain open as long as the water heater is in use NEVER operate the water heater with the cold water supply manual shut off valve closed 3 To make sure the water heater is completely full of water open hot water faucets to let the air out of the water heater a...

Страница 13: ...nstruc tions provided in this manual and with the air handling unit must be respected and in particular the following 1 All piping and components that are used in the system must be of a nonferrous type suitable for potable water This also applies to any sealant used 2 When used as a dual purpose water heater it must not be connected to any system that has been previously used for non potable wate...

Страница 14: ...Blue Hot Surface Igniter Flame Sensor Gas Control White Black Green 5 3 4 1 6 2 5 3 4 1 6 2 5 3 4 1 2 Yellow 5 3 4 1 2 White Green Brown Brown Capacitor Brown Green Flammable Vapor Sensor Pour le manuel IM061 UG75PV2 Figure 13 Wiring Diagram Wiring This water heater uses an external electrical source for power It must be electrically grounded in accor dance with all local codes or in the absence o...

Страница 15: ...ed with a minimum rise as specified L Has all the vent piping been secured with the appropriate primer and solvent based cement when necessary L Has the venting been supported at the proper intervals L Have precautions been taken against condensation flowing into the power venter L Water Piping Is the dip tube installed in the cold water inlet L Has a temperature and pressure relief valve been ins...

Страница 16: ...ontact a qualified installer service agency or the gas supplier DO NOT light this water heater if It is not full of water The gas supplied does not match the type listed on the rating plate Gasoline or other flammable vapours and liquids have been stored in the vicinity of the water heater Failure to follow these instructions can result in property damage personal injury or death DANGER WARNING CA...

Страница 17: ...t most green indicator will be illumi nated indicating the water temperature setting of approximately 70 F 21 C If the control has been in operation for some time the water temperature setting may indicate a different temperature See Figure 14 for an explanation of what each of the temperature indicators mean To decrease the temperature press and release the COOLER button once The temperature indi...

Страница 18: ... any way restrict the flow of fresh combustion air to the water heater DO NOT put or store any objects on the top of the water heater Failure to follow these instructions can result in property damage personal injury or death DANGER WARNING CAUTION AVERTISSEMENT ATTENTION Keep the area around the water heater clean and free of dust lint and dirt Make sure that all of the minimum clearances to comb...

Страница 19: ...ected every year In certain water conditions the anode will react with the water producing discoloured or smelly water The most common complaint is hot water that smells like rotten eggs This phenomenon is the result of the reaction between the anode and hydrogen sulfide gas dissolved in the water which occurs frequently in well systems This problem can usually be eliminated or reduced by changing...

Страница 20: ... see Page 22 It lists the most common problems experienced with your gas fired water heater The solutions you find listed may provide a quick and simple solution to your problem and save you time and money 2 If the solution listed in the Troubleshooting Guide does not solve the problem or if your par ticular problem is not listed in the guide contact the installer of the water heater or the local ...

Страница 21: ... kit 7 Outer access door 8 Drain valve 9 Overflow tube 10 Dip tube 11 2 Magnesium anodes 12 Temperature pressure relief valve 13 Flue baffle 14 Complete blower assembly 15 High limit switch 16 Rubber transition fitting 17 Vacuum switch 18 Plastic lined di electric galvanized nipple 19 Side Tapping 1 1a 2 3 18 19 1b Complete burner assembly 4 5 7 6 8 9 10 12 13 15 17 16 11 11 Complete blower assemb...

Страница 22: ... it with an abrasive cloth 3 The hot surface ignitor may not be positioned correctly Reposition as necessary 4 Check that the hot surface ignitor and flame sensor rod are wired correctly and in good working condition 5 Low voltage to the water heater Check and repair 7 The gas valve driver circuit 1 Turn off the power to the water heater for ten 10 seconds and then back on 2 If the above step did ...

Страница 23: ...ew gas control valve High operating costs Gas control valve set too high Turn temperature dial to desired temperature Sediment or lime in tank Drain Check to see if water treatment is necessary Water heater is undersized Install size of water heater that meets demand Wrong piping connections Correct piping dip tube must be in cold inlet Leaking faucets Repair faucets Gas leaks Check with gas utili...

Страница 24: ...rm up Problem should go away If it persists check all plumbing connections for leaks Heavy draws of hot water with very cold refill water Let water heater warm up Problem should go away If it persists check all plumbing connections for leaks Water heater is undersized Install size of water heater that meets demand Combustion odours Insufficient secondary air Provide fresh air ventilation Heater in...

Страница 25: ... water leakage 10 If the heater is operated at water temperatures exceeding the maximum setting of the operating or high limit control or the heater is not supplied with potable water free to circulate at all times 11 If the heater has experienced the effect of thermal expansion due to excessive pressure exceeding 300PSI The result of excessive pressure usually reverses the bottom of the inner tan...

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Страница 27: ..._____________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ______________________________...

Страница 28: ..._____________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ___________________________________________________________________________________________________________ ______________________________...

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